ENGINEERING THE
NEXT GENERATION #r==
0F STEM ^
Page 26
Addressing critical-area analysis
and memory redundancy
Page 21
Audio-converter-subsystem design
challenges in the 21st century
Page 33
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Engineering the next
generation of STEM
^\ Industry participants, reacting to the
J \ \ so-called engineering crisis, are doing
what they can to foster science,
technology, engineering, and math talent and
encourage more students to pursue engineering
careers.
by Suzanne Deffree,
Managing Editor, Online
EDN
contents
3.1.12
Addressing critical-
area analysis and
memory redundancy
Q A How susceptible is
^ I your design to random
defects, and which areas of the
layout could benefit from modi-
fications that would provide the
greatest positive effect on over-
all yield?
by Simon Favre,
Mentor Graphics
Audio-converter-
subsystem design
challenges in the
21st century
Q QSome key strategies
OOenable you to achieve
optimum audio-converter
performance.
by Ian Dennis,
Prism Sound Group
COVER IMAGE: SHUTTERSTOCK/GIULIA FINI-GULOTTA
DESIG
IDEAS
CMOS gate makes long-duration timers using RC components
Microcontroller drives piezoelectric buzzer at high voltage
Circuit simultaneously delivers square and square root of two input voltages
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MARCH 1, 2012 | EDN 5
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Mouser and Mouser Electronics are registered trademarks of Mouser Electronics, Inc. The Newest Products for Your Newest Designs is a registered trademark of Mouser Electronics, Inc.
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contents 3i 12
p
Value-priced scopes extend
bandwidth to 1 GHz
Outdoor unit brings integration
to the microwave backhaul
SOC enables measurement
for high-power monitoring in
industrial applications
High-current storage chokes
come in ERU 20 case size
Dilbert
3-D computer simulations
reveal diffusional behavior
Digital-audio processor inte-
grates power management
Robust three-axis sensor
targets automotives
Energy-measurement IC eases
utility meters' transition to
smart grid
DEPARTMENTS & COLUMNS
EDN online: Join the conversation; Content; Engineering Community
EDN.comment: Do, make, design, build, and fix the future of STEM
Signal Integrity: Series resonance in power systems
Connecting Wireless: Smart wireless for your world
Product Roundup: Test and Measurement
Tales from the Cube: Printer parking brake
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JOIN THE CONVERSATION
Comments, thoughts, and opinions shared by EDN's community
In response to "Adafruit, Sparkfun point to
the democratization of hardware," a blog
post by EDN's Margery Conner, http://bit.ly/
xsOTeF, Chris G comments:
"The best thing about Sparkfun and Adafruit for a
casual experimenter is that they offer components
and subassemblies with most of the difficult work
already done. Sure, the nitty-gritty details need
to be understood before putting out a robust product, but, as my own
efforts have shown, just trying to get a microprocessor to communicate
to another device over l 2 C can be daunting enough while also working out
the communication handshaking, even after reading the device maker's
spec sheets. Having these things worked out in an experimenters' kit is the
reason that these companies are the ones to watch. "
In response to "Cow tipping," a
Tales from the Cube column by
Arnold N Simonsen, http://bit.ly/
zaho6V, "bandit" comments:
"A moooving story, ranging by
degrees from fence post to fence
post. Our intrepid engineer bore-
sighted right to the horns of the
problem. The solution? Beefing up
the trailer site, making hamburger of
the problem, avoiding the cow patties
in his path. Another government job
properly steered away from danger. "
EDN invites all of its readers to constructively and creatively comment
on our content You'll find the opportunity to do so at the bottom of each
article and blog post To review current comment threads on EDN.com,
visit http://bitly/EDN_Talkback.
CONTENT
Can't-miss content on EDN.com
5 ENGINEERS: WHY DID YOU
BECOME AN ENGINEER?
We asked, and you're answering.
More than 1 85 comments have been
posted so far, ranging from "I wanted
to make the world a better place"
to "The devil made me do it." Share
what it was that inspired you to
pursue engineering as a career path
in this blog post's comment section.
http://bit.ly/yD1hsg
SAMSUNG LED-LIGHT-
BULBTEARDOWN INCLUDES
OBJECTIVE DIMMING
NUMBERS
Samsung sent EDN's Margery
Conner an LED-replacement bulb to
put through its paces and then tear
down. How does the bulb do with
the onerous TRIAC-dimming test?
Pretty darned good, and Margery
has posted a graph to prove it.
http://bit.ly/xElkmE
• ENGINEERING COMMUNITY fQ\
Opportunities to get involved and show your smarts
designwest
center of the engineering universe
FREE BEER!
Now that we have your attention, be sure to register for Design West, a new event this year that collocates
seven summits for four days of training and education, hands-on knowledge exchanges, teardowns,
giveaways, and more throughout the day ... and, yes, free beer, snacks, and prizes during its expo
networking event on Tuesday, March 27, 5:30 pm to 7 pm. Find out more at www.ubmdesign.com.
[www.edn.com]
MARCH 1, 2012 | EDN 9
EDN. COMMENT
BY SUZANNE DEFFREE, MANAGING EDITOR, ONLINE
Do, make, design, build, and fix
the future of STEM
^^^^^^^ y now, you've seen this issue's cover. You may have even
■ flipped through to the cover story. And you may be wonder-
^^j^^^F ing what such a story — sans schematics, technical jargon,
and just plain design basics — is doing in EDN. We are about
m engineering, after all, so where 's the engineering in the cover
^H^^^^ story? In this issue's cover story, instead of presenting a design
topic for you to build from, we're presenting a challenge for all of us to
overcome. That challenge is how to engineer a new generation of STEM
(science/technology/engineering/math) talent.
We all know the problem. Too few
new engineers, as well as other STEM
professionals, are graduating from US
colleges. The underlying issue is that
kids these days aren't taking an interest
in science and math, without which
they can't develop critical-thinking
skills and that sense of curiosity that
contributes to entrepreneurial attitudes
and life-long discovery.
Many people reading this editorial
will say that we shouldn't be encourag-
ing kids to study STEM because of a
claimed lack of engineering jobs in the
United States. This situation isn't just
about jobs, though. It's about creating
a climate of more creative and more
intelligently thinking, and, ultimately,
more proactive people. We can be sure
of this: If engineers — who are creative,
intelligent, productive people — ran
things in this country, we'd all be in
a better position when it came to the
employment market, as well as many
other hot-button concerns.
Engineering the next generation is
about creating leaders who can help
us build a better tomorrow. Although
8 these leaders would preferably be
I new engineers, we also need more
jji professionals in other fields, inside
I or outside STEM, who think like
engineers to help brighten the picture.
It's easy to point fingers; politicians
do it all the time. But, as engineers, you
do, you make, you design, you build, and
you fix. Those abilities — not the degree
you received — make you an engineer.
Those same principles make the topic
of next-generation STEM talent an
engineering issue. We know there is a
problem. Let's do something to fix it;
let's engineer it.
As issues about STEM evolve, you'll
see more content like this cover story
on how to engineer this crisis into a
healthier state. This content will appear
in print, on EDN.com, through our
social-media efforts, in our webcasts,
and through the events we attend. For
example, EDN is presenting a Design
West panel on this topic on March 28
at the San Jose McEnery Convention
Center. Look for it in the show-floor
theater at 1:30 pm. After the panel,
we'll also host a networking session in
which we'll invite experienced engi-
neers and executives to connect with
incoming and new STEM talent.
Further, the IEEE has asked me
and my colleague at UBM Electronics,
Naomi Price, online brand manager for
Innovation Generation, to speak at its
Integrated STEM Conference on March
If engineers— who
are creative, intel-
ligent, productive
people— were run-
ning things, we'd all
be in a better posi-
tion in the employ-
ment market.
9, at the College of New Jersey (Ewing,
NJ). Naomi and I will also attend the
USA Science and Engineering Festival
in Washington, DC, during the last
weekend in April to celebrate the bril-
liance this next generation brings to
the game.
We hope to see you at these events
in March and April. You can find more
information about them in the online
version of this editorial. In the mean-
time, we invite you to share your own
thoughts on what we can all be doing to
help encourage the next generation of
STEM at http://bit.ly/zC6wYA.
We'll bring back the design focus
in EDN's March 15 cover story. But
don't walk away thinking that this need
for more STEM talent isn't an engi-
neering topic. It is vital to the future of
engineering itself and something that
we can together engineer — do, make,
design, build, and fix — toward a better
future.EDN
Contact me at suzanne.deffree@ubm.com.
10 EDN | MARCH 1, 2012
[www.edn.com]
SENIOR VICE PRESIDENT,
UBM ELECTRONICS
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DIRECTOR OF CONTENT,
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MANAGING EDITOR
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MANAGING EDITOR, ONLINE
Suzanne Deffree
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suzanne.deffree@ubm.com
SENIOR TECHNICAL EDITOR
Steve Taranovich
Analog, Systems Design
1-631-413-1834;
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TECHNICAL EDITOR
Margery Conner
Design Ideas, Power Sources,
Components, Green Engineering
1-805-461-8242;
margery.conner@ubm.com
DESIGN IDEAS
CONTRIBUTING EDITOR
Glen Chenier
edndesignideas@ubm.com
SENIOR ASSOCIATE EDITOR
Frances T Granville, 1 -781 -869-7969;
frances.granville@ubm.com
ASSOCIATE EDITOR
Jessica MacNeil, 1-781-869-7983;
jessica.macneil@ubm.com
COLUMNISTS
Howard Johnson, PhD, Signal Consulting
Bonnie Baker, Texas Instruments
Pallab Chatterjee, SiliconMap
Kevin C Craig, PhD, Marquette University
CONTRIBUTING TECHNICAL EDITORS
Dan Strassberg, strassbergedn@att.net
Brian Bailey, brian_bailey@acm.org
Robert Cravotta,
robert.cravotta@embeddedinsights.com
•• ••
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VICE PRESIDENT/DESIGN DIRECTOR
Gene Fedele
CREATIVE DIRECTOR
David Nicastro
ART DIRECTOR
Giulia Fini-Gulotta
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MANAGEMENT TEAM
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UBM Electronics, UBM Canon (Publishing),
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and Operations
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Director of Audience Engagement
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I IDK/1 For a complete list of editorial contacts,
U D I V I see http://ubmelectronics.com/editorial-contacts
Electronics
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EDITED BY FRAN GRANVILLE
INNOVATIONS & INNOVATORS
Value-priced scopes extend
bandwidth to 1 GHz
Agilent is adding four models to its
InfiniiVision 3000 X series of value-
priced digital oscilloscopes, dou-
bling to 1 GHz the maximum bandwidth,
increasing the maximum acquisition rate
from 4G to 5G samples/sec/active chan-
nel, and adding such optional features as a
±3-digit digital voltmeter/five-digit frequency
counter that uses the same signal leads as
the scope. This option simplifies simultane-
ous numeric measurements and waveform
display. The company has also expanded
its Waveform Builder software line, which
supports the built-in function/waveform-
generator option. Memory depth is, option-
ally, 4M points/channel, and the maximum
waveform-update rate remains 1 million
waveforms/sec, a spec that only one com-
petitor can equal without the use of special
operating modes.
The wider bandwidth and increased acqui-
sition rate position the new units, which
include two- and four-channel analog scopes
and mixed-signal oscilloscopes, to invade
portions of the turf of higher-priced
scopes. US list prices
for 1 -GHz-bandwidth
units start at $9950
for a unit with two
analog channels.
According to Agi-
lent, the 3000 X
series' designed-
in upgrade capa-
bilities more effec-
tively extend the
instruments' life-
time and preserve
users' investment
than do competitive devices. Prices for
upgrades from lower analog bandwidths to
1 GHz begin at $2340.
The company has also announced the
$1000, 1-GHz N2795A active probe. The
probe has one-quarter the input capacitance
of passive probes that provide similar band-
width. Although Agilent specs this device's
bandwidth at 1 GHz, a company spokesman
says that, when you use the 1-GHz probe
with the 1 -GHz scope, the combined -3-dB
bandwidth remains higher than 1 GHz. The
probe also sports a pair of LED "headlights"
that make it easier to find probe points on
dense PCBs. You can use one or two of
these probes with a 1 -GHz-bandwidth 3000
X scope. For applications that require both
probing and 1 -GHz bandwidth on more than
two channels, the company recommends its
1 1 57 A probes, which draw less power from
the scope's internal power supply.
— by Dan Strassberg
Agilent Technologies,
www.agilent.com.
E8TALKBACK
"I became an
engineer because
I like clarity and
specifics. I've
learned from expe-
rience that, when-
ever a company
avoids giving spec-
ifications, espe-
cially those involv-
ing price, be wary
of fraud. Too many
companies substi-
tute [disreputable]
marketing strate-
gies for engineer-
ing transparency/'
— EDN reader Neil Baker, in EDA/'s
Talkback section, at http://bit.ly/
wLqanx. Add your comments.
The four-channel MSO-X
3054A provides 1-GHz
maximum bandwidth,
2M-sample/channel
acquisition memory (4M
samples optional), and
16 digital timing-analysis
channels. A digital
multimeter/frequency counter
with on-screen readout, a
built-in function/waveform
generator, and a 1 -GHz active
probe are extra-cost options.
12 EDN | MARCH 1, 2012
[www.edn.com]
Name
Peter Sim on sen
JobTitle
Design Engineer,
Embedded Software
Area of Expertise
Renewable Energy
LabVIEW Helped Me
Perform real-world
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Latest Project
Develop a test architecture
for verification of wind
turbine control systems
LabVIEW makes me better because I can
IMULAT
real-world systems
Find out how LabVIEW can make you better at ni.com/labview/better
800 453 6202
©2010 National Instruments. All rights reserved. LabVIEW, National Instruments, N I, and ni.com are trademarks of National Instruments.
Other product and company names listed are trademarks or trade names of their respective companies. 2811
^NATIONAL
^INSTRUMENTS
HIGH-CURRENT
STORAGE
CHOKES COME IN
ERU 20 CASE SIZE
TDK-EPC has extended
the standard EUR 13 and
ERU 25 series of Epcos
power inductors with the
new ERU 20 series. The
devices have inductance
values of 1 to 35 uH and
a current rating of 93 to
50A. Their dc-resistance
values range from 0.62
to 7 mO. The ERU case
sizes suit use in high-
current, low-voltage dc/
dc converters, point-
of-load converters, and
multiphase modules. The
design employs ferrite
cores and flat-wire wind-
ing technology. Low core
losses and efficient de-
sign with self-supporting
winding permit ultra-
compact dimensions and
good storage density.
The inductors have a
21x21.5-mm 2 footprint
and an insertion height
of 9.8 to 14.2 mm, de-
pending on type. The
ROHS-compatible de-
vices are also available
in customer-specific
versions. Applications in-
clude power supplies in
telecommunications and
IT systems and inverters
for photovoltaic systems,
—by Fran Granville
TDK-EPC,
www.epcos.com.
The ERU 20 series has in-
ductance values of 1 to 35
uH and a current rating of
93 to 50A.
)Ulse
Outdoor unit brings integration
to the microwave backhaul
B r
;
I roadcom's new BCM85810 microwave
.outdoor-unit IC combines the functions
'of as many as 10 off- ^^^^ m
the-shelf application-specific
standard products, including IF
and RF synthesizers, low-noise
amplifiers, automatic-gain con-
trollers, bandpass-filter banks,
lowpass-filter banks, IR mix-
ers, variable-gain and variable-
voltage attenuators with auto-
matic-gain control of more than
70 dB, and power-amplifier
drivers and power detectors.
The BCM85810 addresses
the need for higher bandwidth
and faster time to market in
microwave split-mount and full- and all-outdoor
units. With support for high modulation and with
only two variants to cover all standard point-to-
BROADCOM
•i .* Agss
BCM858W
The BCM85810 fulfills the need for
higher bandwidth in outdoor units.
point microwave-frequency bands and channel
bandwidths, the BCM85810 simplifies system
manufacturing, deploy-
ment, and inventory man-
agement, according to the
company.
The device offers an
automatic-gain -control
dynamic range of more
than 70 dB, internal power
controls, and on-chip-
selectable baseband fil-
ters. It maintains receiver
output power over the full
input-power range and
complies with European
Telecommunications Stan-
dards Institute and Federal Communications
Commission standards. — by Fran Granville
Broadcom, www.broadcom.com.
SOC enables measurement
for high-power monitoring
in industrial applications
I axim's new Teridian-
based, three-phase
I78M6631 power-
measurement system on chip
embeds power monitoring
into high-load applications.
The self-contained and cus-
tomizable system suits use in
industrial panels and motors,
solar-panel inverters, storage
power supplies, and data cen-
ters. The device's embedded
metrology engine includes a
range of embedded energy
diagnostics, including power
factor, harmonic distortion, volt-
age sag, and voltage dip. The
78M6631 also provides better
than 0.5% system accuracy
across a 2000-to-1 dynamic
range, enabling the use of the
lowest-value shunt for the cur-
rent sensor, thus reducing heat
and parasitic-power loss.
Preloaded firmware supports
both Delta and Wye three-
phase applications, reducing
both development costs and
time to market. The 78M6631
SOC is available in a lead-free
QFN package and sells for
$5.78 (1000).
— by Fran Granville
Maxim Integrated
Products,
www.maxim-ic.com.
DILBERT By Scott Adams
THERE WERE ELEVEN
WAYS TO INTERPRET
THE VAGUE ASSIGN-
MENT YOU GAVE IAE
BY VOICEMAIL
GIVEN THE RISKS
OF CHOOSING WRONG.
AND KY ENGINEERING
OATH TO DO NO HARhV
IT WAS MY ETHICAL
DUTY TO DO NOTHING,
YOU
COULD
HAVE
ASKED
SOUNDS
FOR
RISKY.
CLARIFI-
CATION.
) r
I 7
14 EDN | MARCH 1, 2012
[www.edn.com]
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Dulse
3-D computer simulations reveal
diffusional behavior
A team of researchers at
the Georgia Institute of
Technology is exploring
how nanoparticles move and
diffuse on a surface or in a fluid
under nonideal to extreme con-
ditions. Rigoberto Hernandez,
a professor at the university's
school of chemistry and bio-
chemistry, investigates these
relationships by studying 3-D
particle-dynamics simulations
on high-performance com-
puters. His findings focus on
the movements of a spherical
probe among static needles
(Reference 1).
Hernandez and his for-
mer doctoral student, Ashley
Tucker, assembled the rod-
like scatterers in one of two
states during his simulations:
disordered, or isotropic, and
ordered, or nematic. When dis-
ordered, the nanorods point in
various directions and typically
diffuse normally in all directions.
When every rod points in the
same direction, the particle, on
average, diffuses more in the
same direction as the rods than
against the grain of the rods. In
this nematic state, the probe's
movement mimics the elon-
Georgia Tech Professor Rigoberto Hernandez and his former
doctoral student, Ashley Tucker, assembled the rodlike scatter-
ers in one of two states during simulations: disordered, or isotro-
pic, and ordered, or nematic.
gated shape of the scatterers.
Surprisingly, however, the par-
ticles sometimes diffuse faster
in the nematic environment than
in the disordered environment.
That is, the channels left open
between the ordered nanorods
don't just steer nanoparticles
along a direction; they also
enable them to speed right
through. As the density of the
scatterers increases, the chan-
nels become more crowded.
The particle diffusing through
these assemblies slows dra-
matically in the simulation. Nev-
ertheless, the nematic scatter-
ers continue to accommodate
faster diffusion than do disor-
dered scatterers, according to
the researchers.
"These simulations bring
us a step closer to creating
a nanorod device that allows
scientists to control the flow of
nanoparticles," says Hernan-
dez. "Blue-sky applications of
such devices include the cre-
ation of new light patterns, infor-
mation flow, and other micro-
scopic triggers." For example,
if scientists need a probe to dif-
fuse in a specific direction at
a particular speed, they could
trigger the nanorods to move
into a specified direction. When
they need to change the par-
ticle's direction, they could trig-
ger scatterers to rearrange into
a different direction. The trig-
ger could even be the absence
of sufficient nanoparticles
in a given part of the device.
The ensuing reordering of the
nanorods would then drive a
repopulation of nanoparticles
that would then be available to
perform a desired action, such
as to stimulate light flow.
The National Science Foun-
dation-funded work targets a
better understanding of the
motion of particles within com-
plex arrays at the nanoscale.
The work has significant long-
term implications on device
fabrication and performance at
such scales.
— by Fran Granville
Georgia Institute of
Technology,
www.gatech.edu.
REFERENCE
H Tucker, Ashley K, and
Rigoberto Hernandez, "Dif-
fusion of a Spherical Probe
through Static Nematogens:
Effect of Increasing Geo-
metric Anisotropy and Long-
Range Structure," The Jour-
nal of Physical Chemistry B,
Dec 8, 2011, pg 1328,
http://bit.ly/zFH6Yd.
Digital-audio processor integrates power management
Conexant's new dual-core, 32-bit
CX20805 digital-audio processor
integrates high-speed USB 2.0, an
800-MIPS DSP, and support for as many
as eight endpoints. The chip comes with
a C compiler, software tools, and a suite
of DSP algorithms. It uses the vendor's
CAPE (Conexant audio-processing-engine)
architecture. Each dual-core DSP includes
dual media-access controllers operating
at 200 MHz. The CX20805 also includes
520 kbytes of embedded SRAM and 352
kbytes of embedded ROM; a full-duplex,
l 2 S-multiplexed stereo with a four-channel
PCM interface; an l 2 C master and slave;
and an SPI master and slave.
Other features include support for a
quad digital microphone with pulse-density
modulation, SPDIF receiving and transmit-
ting, tricolor PWM-LED drivers, and 24
programmable l/Os. A custom audio bus
connects to multichannel audio
devices, and the product
has an AES 128 decryp-
tion engine, an on-chip logic
The CX20805 processor sup-
ports eight endpoints.
•4*
analyzer and JTAG, a UART, and dedicated
peripheral and memory-to-memory DMA
channels. Integrated dc/dc conversion,
power gating, power retention, dynamic
voltage scaling, and frequency scaling
reduce power consumption.
Housed in a 9x9-in., 1 1 6-pin, dual-
row QFN package, the device sells
for $5.50 (10,000). Evaluation kits
are available to qualified custom-
i ers and partners.
— by Fran Granville
Conexant Systems Inc,
www.conexant.com.
16 EDN | MARCH 1, 2012
[www.edn.com]
Robust three-axis sensor targets automotives
STMicroelectronics' new
A3G4250D angular-
rate gyroscope aims
to add position accuracy and
stability to a range of automo-
tive applications, including in-
dash navigation, telematics,
and vehicle-tolling systems.
The AEC-Q1000-qualified
gyroscopes provide accurate
measurements of angular-
motion detection, significantly
enhancing dead-reckoning and
map-matching capabilities in
car-navigation and telematics
applications.
By monitoring motion, dis-
tance traveled, and altitude,
dead-reckoning systems com-
pensate for the loss of satellite
signals indoors and in urban
canyons between tall build-
ings. Precise gyroscope read-
ings also improve
map-matching, the
process of aligning a
sequence of observed
user positions with the
road network on a digi-
tal map, such as those
for traffic-flow analysis
and driving directions.
The device employs
one sensing struc-
ture for motion meas-
urement along the
orthogonal yaw, roll,
and pitch axes, eliminating
interference between the axes,
increasing measurement pre-
cision, and providing output
stability over time and tempera-
ture. The A3G4250D measures
angular rates to ±2507sec. An
on-chip IC interface converts
the angular motion into a 1 6-bit
digital bit stream that transmits
to a dedicated microcontroller
chip through a standard SPI or
l 2 C protocol. The device pro-
vides interrupt and data-ready
output lines and four user-
selectable output-data rates.
The 3V-single-supply sen-
sor integrates power-down
The three-axis
A3G4250D auto-
motive gyroscope
provides motion
measurement along
all three orthogonal
axes.
and sleep modes and
an embedded first-in/
first-out memory block
for power manage-
ment. The A3G4250D
embeds an 8-bit tem-
perature sensor and
operates at an extended
temperature range of -40 to
+85°C. The device is robust
against EMI and withstands
shocks as large as 10,000g. It
sells for $6 (1000).
— by Fran Granville
STMicroelectronics,
www.st.com.
Energy-measurement IC eases
utility meters' transition to smart grid
Look out, you spinning-disk utility
meters out there. Your days of rul-
ing the power line are coming to a
close— at least you'll get that im-
pression as smart meters that em-
ploy electronic sensing to provide
advanced connectivity continue
to replace the venerable glass-en-
cased meters that have served the
utility industry for more than 100
years. The latest entry in the
metering-IC arena is the
CS548x/9x family from Cirrus
Logic. The family supports single-
and multiple-phase ac-line meas-
urement of voltage and current
through per-channel ADCs and
then calculates the power usage
using an internal digital core.
Other ICs for this application
use SOC front ends and separate
communications processors, but
the topology of the Cirrus devices
puts the converters and calculat-
ing core at the front end, lowering
cost through the elimination of
unneeded hardware blocks, ac-
cording to the vendor, and using
optocouplers, thus requiring fewer
signal lines to isolate. Applications
for these IC-based energy meters
go beyond residential lines and
their metering. Vendors are looking
to incorporate them into applianc-
es, smart power strips, power sup-
plies, and power-hungry servers in
enterprise applications.
The devices offer measurement
accuracy for both active and reac-
tive power (power factor) of 0.1%
over a 4000-to-1 dynamic range,
surpassing industry requirements,
whereas current rms measurement
accuracy is 0.1% over a 1000-to-1
range with readings using simul-
taneous-sampling converters and
24-bit, fourth-order delta-sigma
modulators. On-chip measure-
ments include active, reactive, and
apparent power; rms voltage and
current; power factor; and line
frequency.
For transducer I/O— critical to
this application— the ICs support
shunt resistor, current transformer,
and Rogowski-coil pickups, with
configurable digital outputs for
energy pulses, zero crossing, or
energy direction. The chip's self-
calibration time is less than 2 sec,
which Cirrus claims is one-tenth
the time of other available de-
vices. Calibration time is important
because these meters and their
sensors require calibration at the
factory's production line. At the
other side of the I/O situation, the
family offers SPI and UART inter-
faces, depending on IC model. The
devices operate from a single 3.3V
supply, and power consumption is
less than 1 3 mW.
The CS548x/9x family includes
two-, three-, and four-channel
front ends, which are available in
16-lead SOIC, 24-lead QFN, and
28-lead QFN packages. Prices be-
gin at 75 cents (100,000) for the
smallest member of the family.
—by Bill Schweber
Cirrus Logic, www.cirrus.com.
[www.edn.com]
MARCH 1, 2012 | EDN 17
SIGNAL INTEGRITY
BY HOWARD JOHNSON, PhD
Series resonance in power
systems
any digital systems suffer excessive power-supply noise at
frequencies relating to the system clock. Could a series-
resonant circuit, such as the one in Figure 1 , connected
between the power and the ground planes attenuate that
noise? The answer can be yes, but only if your circuit satis-
fies the following improbable conditions.
First, the frequency of the system
clock must remain fixed. In systems
without a crystal-controlled clock, the
clock frequency may wander ±30% or
more. Low-power systems often slow
the clock to conserve power when idle.
High-performance systems sometimes
come in speed variants, for which cus-
tomers pay extra to gain performance.
As a diagnostic test, a designer may
slow the system clock to reveal certain
timing-related failures. No power-sup-
ply-noise-mitigation strategy employ-
ing careful tuning of exact noise fre-
;0
1
2ttVLC
r
Figure 1 The impedance of this network
attains its smallest value at the resonant
frequency.
quencies can possibly work under these
conditions.
The allure of a series-resonant circuit
is that it permits the use of a smaller
value of capacitor than otherwise might
be necessary i/you match that capacitor
with appropriate values of inductance
and resistance, creating the series-reso-
nant effect. Unfortunately, the smaller
the capacitor, the more precise the cir-
cuit must become.
For example, a capacitor of one-fifth
the ordinary value requires capacitor
and inductor components with ±10%
tolerance. A capacitor of one-tenth
the normal value requires ±5% toler-
ance, and so on. It is difficult to imple-
ment high-frequency inductors with
such tight tolerances. If you think of
the layout inductance as fixed and plan
a smaller value of capacitance to place
the series-resonant point at a favorable
location, you will face the same difficul-
ty: You cannot easily control the exact
values of capacitance and inductance.
The clock must play continuously,
repeating forever without stops or gaps. If
the clock stops, your resonant circuit will
spin on, plunging out of control, creating
disturbances just as bad as the problem
you were trying to mitigate. When the
clock restarts, the resonant circuit takes
many cycles to catch up — providing zero
benefit during that period. A resonant
circuit is useful only with continuous
stimulation. It is powerless to prevent
noise from random data events.
You must place the series-resonant
circuit within a small fraction of one
wavelength of any device that it is
protecting. Within that limited radius,
the spreading inductance of the power
and ground planes modifies the effec-
tive series inductance of the resonant
circuit. Consequently, the exact posi-
tioning of a resonant circuit matters
tremendously, so you cannot alter the
layout without implementing a com-
plete redesign. Even worse, a resonant
element that provides substantial atten-
uation for clock noise emanating from
one location may provide no benefit
or may even exacerbate the noise from
another source.
In a sinusoid-based
system, such as an
AM or an FM radio,
resonating power-
supply components
can provide aston-
ishing benefits.
Last, remember that a resonant cir-
cuit attenuates noise at only one fre-
quency. It provides little or no benefit at
other harmonics of the clock rate. In a
sinusoid-based system, such as an FM or
an AM radio, resonating power-supply
components can provide truly astonish-
ing benefits.
In a digital system that starts and
stops at various clock speeds and in
which the layout constantly changes
from one version to the next, the use of
resonating power-supply-filter elements
does not pass the KISS (keep it simple,
stupid) test. A digital-power system is
better served by lots of large, simple,
nonresonant bypass capacitors.EDN
Howard Johnson, PhD, of Signal Consult-
ing, frequently conducts technical work-
shops for digital engineers at Oxford Uni-
versity and other sites worldwide. Visit his
Web site at www.sigcon.com, or e-mail him
at howie03@sigcon.com.
18 EDN | MARCH 1, 2012
[www.edn.com]
http://ims2012.mtt.org/
Look What's Happening at IMS2012!
Closing Ceremony Speaker: Thomas H. Lee
Professor, Stanford University
The Fourth Age of Wireless and the Internet of Everything
Thursday, 2 1 June 20 12
1700-1830
"Making predictions is hard, particularly about the future/The patterns of history are rarely
discernible until they're obvious and perhaps irrelevant. Wireless may be an exception,
at least in broad outline, for the evolution of wireless has been following a clear pattern ^ *
that tempts us to extrapolate. Marconi's station-to-station spark telegraphy gave way to a
second age dominated by station-to-people broadcasting, and then to today's ubiquitous
people-to-people cellular communications. Each new age was marked by vast increases in I m
value as it enlarged the circle of interlocutors. Now, these three ages have covered all combinations of "stations" and
"people," so any Fourth Age will have to invite "things" into the mix to provide another stepwise jump in the number
of interlocutors. This talk will describe how the inclusion of multiple billions of objects, coupled with a seemingly
insatiable demand for ever-higher data rates, will stress an infrastructure built for the Third Age. Overcoming the
challenges of the coming Fourth Age of Wireless to create the Internet of Everything represents a huge opportunity
for RF engineers. History is not done.
The IMS201 2 Housing Bureau and Registration are now open!
Don't miss your chance to see the latest RF/Microwave technology advancements while accessing over 500 companies
technologies and services.
Visit http://ims2012.mtt.org for complete details and to download your Program Book. Review technical sessions,
workshop descriptions and exhibiting companies so you can make the most of your time at Microwave Week!
Plenary Session Speaker: Steve Mollenkopf Monday, 18 June 201 2
President and Chief Operating Officer, Qualcomm 1730-1900
3G/4G Chipsets and the Mobile Data Explosion
The rapid growth of wireless data and complexity of 3G and 4G chipsets drives new design
and deployment challenges for radio and device manufacturers along with carriers. This
talk will provide a perspective on the problem from the point of view of a large, worldwide
manufacturer of semiconductors and technology for cellular and connected consumer
electronics devices. The increase in device and network complexity will result in significant
business opportunities for the industry.
Ifl http://ims201 2.mtt.org O IEEE
MTT-S® 1
CONNECTING WIRELESS
BY PALLAB CHATTERJEE
Smart wireless for your world
Wireless for data transmission has been around for a
long time and has slowly been creeping into com-
puting devices in networks. Although RF interfaces
were previously on IT and industrial- control systems,
which had full-time management, the prevalence of
high-performance embedded computing has created
a need for distributed networks without full-time administration. This need
exists independently of the platform you use — whether a microcontroller,
a DSP, or a processor.
The digital-function and control
side of the network has advanced to
the point that it can address the self-
handshaking and protocol negotiation
necessary for these devices to both con-
nect and identify themselves with mini-
mal user intervention. A key portion of
this task is the ability for the software
and controller to manage the nonse-
quential turn-on and turn-off cycles of
devices in the network as people move
the devices to multiple locations
and run multiple tasks without
administration.
This control function is now
influencing the RF side to move
from individual power amplifiers,
SAW (surface-acoustic- wave) fil-
ters, multiplexers, and low-noise
amplifiers to full modules ranging
from single-frequency transceiv-
ers to multiple -frequency cellular
blocks. The resulting challenges
in the RF area are spectrum
crowding and the existence of
multiple standards.
The RF spectra neatly divide
into discrete data bands that
all serve different system goals.
These discrete functions, how-
ever, are all blending into the
Internet of Things, which is
growing daily (Figure 1). Most
embedded computing devices are
now transferring data to other
applications and across spectra. This
trend shifts the interoperability issue to
the RF from the digital as reconstructed
data becomes reconstructed data in the
digital domain.
The common domains for the device
networks are Z-Wave in the 900-MHz
spectrum; Zigbee in the 2.4-GHz spec-
trum, which the IEEE 802.15.4 stan-
dard covers; Bluetooth, also in the 2.4-
GHz band; WiMax, which the IEEE
INTERNET OF THINGS
CONNECTED DEVICES AND NETWORKS
Figure 1 The RF spectra neatly divide into discrete data
bands that all serve different system goals. These dis-
crete functions, however, are all blending into the Internet
of Things, which is growing daily.
802.16 standard covers and which sup-
ports PHY- layer devices from the 2- to
1 1-GHz and the 10- to 66-GHz spectra;
and the mainstream wireless-data net-
works of Wi-Fi, under the IEEE 802.11
standards, which use multiple simul-
taneous data streams on the 2.4- and
5 -GHz bands.
Manufacturers are integrating these
device domains into peer-to-peer net-
works, mesh networks, LANs, and
WANs. These networks supplement
the multiple bands and protocols for
cellular communication. Cell networks
currently employ the 850-, 900-, 1800-,
and 1900-MHz bands. All of these net-
works have made the digital shift to
requiring little user intervention for
communication, including automated
handshaking, network connection, and
device identification. The challenge for
the end device is to determine which
network to use. RF must appear in the
end devices as a selection of one of mul-
tiple blocks.
A typical tablet PC with cellular
connection may have more than seven
RF-amplifier-transceiver blocks — four
quad bands for the 3G cellular system,
at least two blocks for 2.4 and 5G Wi-Fi
bands, and one block for Zigbee or
Z-Wave home- and industrial-
automation network control and
interface. The Wi-Fi blocks may
support as many as four antennas,
which the 801.1 lac spec allows,
and the RF must run in parallel.
The size, power, and module
integration of the required bias,
amps, filters, multiplexers, and
multiple signal paths are driving
the analog and RF community to
move to its equivalent of an RF
SOC. Manufacturers are releas-
ing these devices with full sig-
nal conditioning, and they will
soon include data-conversion
and postsignal-recovery capa-
bilities that are driving both the
growth and the consolidation of
the industry. EDN
Pallab Chatterjee has been an in-
dependent design consultant since
1985.
20 EDN | MARCH 1, 2012
[www.edn.com]
ADDRESSING
CRITICAL-AREA
ANALYSIS Qj
MEMORY CX
REDUNDANCY
HOW SUSCEPTIBLE IS YOUR DESIGN TO
RANDOM DEFECTS, AND WHICH AREAS OF THE
LAYOUT COULD BENEFIT FROM MODIFICATIONS
THAT WOULD PROVIDE THE GREATEST POSITIVE
EFFECT ON OVERALL YIELD?
BY SIMON FAVRE • MENTOR GRAPHICS
Design teams — whether using fabless, fablite, or IDM
( integrated-device-manufacturer ) processes —
should handle the goal of reducing a design's
sensitivity to manufacturing issues. The further
downstream a design goes, the less likely it is that
you can address a manufacturing problem without
| costly redesign. By promptly addressing DFM (design-for-manu-
§ facturing) problems when the design is still in progress, you can
lij
I avoid manufacturing-ramp-up issues.
[www.edn.com]
MARC
One aspect of DFM is determining
how sensitive a physical design, or lay-
out, is to random particle defects. The
probability of a random particle defect
is a function of the spacing of layout
features, so tighter spacing increases
random defects- Because memories are
relatively dense structures, they are
inherently more sensitive to random
defects, so embedded memories in an
SOC design can affect the overall yield
of the device-
Understanding how to employ criti-
cal-area analysis becomes more impor-
tant at each successive node- Memories
keep getting bigger, and smaller dimen-
sions introduce new defect types. The
trade-offs that have worked well on
previous nodes may give suboptimal
results at the 28-nm node. For example,
although manufacturers have avoided
the use of row redundancy because they
considered it too costly in access time,
the technique becomes necessary at
the 28-nm node so that vendors can
achieve acceptable yields. All of these
factors make careful analysis more valu-
able as a design tool.
CRITICAL-AREA ANALYSIS
Critical area is the area of a layout in
which a particle of a given size will
cause a functional failure. Critical area
depends only on the layout and the
range of particle sizes you are simulat-
ing. Critical-area analysis calculates val-
AT A GLANCE
□ The probability of a random par-
ticle defect is a function of the
spacing of layout features. Because
memories are relatively dense struc-
tures, they are inherently more sen-
sitive to random defects, so they
can affect the overall yield of the
device.
□ For a critical-area-analysis tool
to accurately analyze memory
redundancy, it must know the repair
resources available in each memory
block, a breakdown of the failure
modes by layer and defect type,
and which repair resource these
modes are associated with.
□ If you do not apply redundancy,
then you may need to use alterna-
tive methods to improve die yield.
These methods may include making
the design smaller or reducing
defect rates. If you apply redundan-
cy in designs in which it has no
benefit, then you waste die area
and test time, increasing manufac-
turing cost.
/
ues for the expected average number of
faults and yield based on the dimensions
and spacing of layout features and the
particle size and density distribution
that the fab measures. In addition to
classic short- and open-circuit calcula-
tions, current practice in critical-area
analysis includes via and contact fail-
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OCreafling Memaiy Plot tar Totals .
Figure 1 A critical-area analysis using Calibre shows the effects of memory redundan-
cy on the average number of faults for different configurations.
ures. Analysis often shows that via and
contact failures are the dominant failure
mechanisms- You can incorporate other
failure mechanisms into the analysis,
depending on the defect data the fab
provides.
Critical area increases with increas-
ing defect, or particle, size- At the limit,
the entire area of the chip is critical
for a large-enough defect size. In prac-
tice, however, most fabs limit the range
of defect sizes that they can simulate,
based on the range of defect sizes that
they can detect and measure with test
chips or metrology equipment.
DEFECT DENSITIES
Semiconductor fabs have various meth-
ods for collecting defect-density data.
For use with critical-area analysis, the
fab must convert the defect-density data
into a form compatible with the analy-
sis tool. The most common format is
the following simple power equation:
D(X)=K/X Q , where K is a constant you
derive from the density data, X is the
defect size, and Q is the fall power. The
fabs curve-fit the open and short cir-
cuits' defect data for each layer to an
equation of this form to support criti-
cal-area analysis. In principle, a defect
density must be available for every layer
and defect type to which you will apply
critical-area analysis. In practice, how-
ever, layers that have the same process
steps, layer thickness, and design rules
typically use the same defect-density
values.
Manufacturers may also provide
defect-density data in a table form
that lists each defect's size and den-
sity value. A simplifying assumption is
that, beyond the range of defect sizes
for which the fab has data, the defect
density is zero.
CALCULATING ANF, YIELD
To determine the average number of
faults for a design, manufacturers use a
tool that supports critical-area analy-
sis, such as Mentor Graphics' Calibre,
to extract the critical area for each
layer over the range of defect sizes.
To achieve this goal, manufacturers
measure the layout and determine all
of the areas in which a particle of a
given size could result in a failure.
The tool then uses numerical inte-
gration, along with the defect's size
and density data, to calculate the
22 EDN | MARCH 1, 2012
[www.edn.com]
expected average number of faults,
according to the following equation:
ANF= fc XcA ( x ) xE) ( x ) DX '
where ANF is the average number of
faults; D X „ X1 and D X , AV are the minimum
' MIN MAX
and the maximum defect sizes, respec-
tively, according to the defect data
available for that layer; and CA(X) and
D(X) are the critical area and the
defect-density data, respectively.
Once the manufacturer has calculated
the average number of faults, it is usually
desirable to apply one or more yield mod-
els to make a prediction of the defect- lim-
ited yield of a design. The defect-limited
yield cannot account for parametric-yield
issues, so be careful when attempting to
correlate this figure to actual die yields.
One of the simplest and most com-
mon yield models is the Poisson model:
Y=E~ ANF , where Y is the yield, E is a con-
stant, and ANF is the average number
of faults. It is generally simpler to calcu-
late the average number of faults and the
yield for cut layers, such as contacts and
vias, than for other layers. Most foundries
define a probabilistic failure rate for all
single vias in the design and assume that
via arrays do not fail. This simplifying
assumption ignores the fact that a large
enough particle can cause multiple fail-
ures, but it greatly simplifies the calcula-
tion of the average number of faults and
reduces the amount of data the fab must
provide. The designer needs only a sum of
all the single cuts on a layer and can cal-
culate the average number of faults as the
product of the count and the failure rate.
MEMORY REDUNDANCY
Embedded memories can account for
significantly large yield loss in SOCs
due to random defects. Although SOCs
can use other types of memories, assume
that the design uses embedded SRAM.
Typically, SRAM-IP (intellectual-prop-
erty) providers make redundancy an
option that designers can choose. The
most common form of redundancy is
the use of redundant rows and columns.
Redundant columns are typically easier
to apply because they address only the
multiplexing of bit lines and I/O ports —
not the address decoding.
To analyze failures with critical-area
analysis, it is important to define which
layers and defect types are associated
with which memory-failure modes. By
examining the layout of a typical six-
or eight-transistor SRAM bit cell, you
can make some simple associations. For
example, by looking at the connections
of the word lines and the bit lines to the
bit cell, you can associate diffusion and
contact to diffusion on column lines with
column failures. Because contacts to dif-
fusion and contacts to poly both connect
to Metal 1 , row and column layers must
share the Metal 1 layer. Most of the lay-
ers in the memory design find use in mul-
tiple places, so not all defects on these
layers will cause failures that are associ-
ated with repair resources. Irreparable,
or fatal, defects, such as short circuits
between power and ground, also occur.
REPAIR RESOURCES
Embedded-SRAM designs typically
use either built-in self-repair or fuse
[www.edn.com]
MARCH 1, 2012 | EDN 23
structures that allow multiplexing out
the failed structures and replacing
them with the redundant structures.
Regardless of the method of applying
the repair, the use of redundant struc-
tures in the design adds area, which
directly increases the cost of manufac-
turing the design. Additional test time
also increases cost, and designers may
have a poor basis for calculating that
cost. The goal of analyzing memory
redundancy with critical-area analysis
is to maximize defect-limited yield and
minimize the effect on die area and
test time.
A critical-area-analysis tool can
accurately analyze memory redundancy
only if it knows the repair resources
available in each memory block, the
breakdown of the failure modes by
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Figure 3 A memory plot shows the average number of faults for various memory-
redundancy configurations. The combination of one redundant row and one redundant
column causes a large decrease in the average number of faults.
layer and defect type, and which repair
resource these failure modes are asso-
ciated with. Calibre can specify these
variables as a series of critical-area-
analysis rules. Each memory block also
requires a count of total and redundant
rows and columns. To identify the areas
of the memory that can be repaired,
you can either specify the bit-cell name
that each memory block uses or use a
marker layer in the layout database to
allow the tool to identify the core areas
of the memory.
Listing 1 provides the sramConfig
memory-redundancy specification. The
first two lines list the critical-area-analy-
sis rules — that is, the type of defects
that can occur — that have redun-
dant resources for a family of memory
blocks. The first two lines also contain
the column rules and the row rules.
These rules depend on the type and the
structure of the memory block but are
independent of the number of rows and
columns and the redundancy resources.
The last two lines describe an SRAM
block design and specify, in order, the
block name, the rule-configuration
name, the total columns, the redundant
columns, the total rows, the redundant
rows, the dummy columns, the dummy
rows, and the name of the bit cell. In
this example, both block specifications
refer to the same rule configuration,
sramConfig. Given these parameters,
Calibre calculates the unrepaired yield
using the defect-density data that the
fab provides.
YIELD WITH REDUNDANCY
Once the critical-area-analysis tool
has performed the initial analysis, pro-
viding the average number of faults
without redundancy, you can calcu-
late the yield with redundancy. Calibre
uses a calculation method employing
the principle of the Bernoulli Trials,
according to the following equation:
Yr=Ek:o R C(N F ,(N F -K))xp(N F -K) xQ K
where N p is the number of functional,
nonredundant memory units; N R is the
number of redundant memory units; P is
the probability of success, or yield, you
derive from the average number of
faults; Q is the probability of a failure
(1-P); and C(N p> (N -K)) is the bino-
mial coefficient, which is a standard
mathematical function. If the critical-
24 EDN | MARCH 1, 2012
[www.edn.com]
area-analysis tool can postprocess the
calculations with different memory-
redundancy specifications, it can present
numeric and graphical output that
makes it easy to visually determine the
optimal amount of redundancy. The goal
is to ensure the required number of good
units out of a total number of units.
To see how effective memory redun-
dancy can be, consider a hypothetical
example. The memory of interest is a
4-Mbit, 32-kbitxl28-bit SRAM. The
goal is to realize at least 128 good units
from a total of 130 units. In this case,
there are two units needing repair and
no defective units. Analysis determines
that the unit yield considering one defect
type is 0.999. The unrepaired yield of
the entire core is then 0.999 raised to
the 128th power, or 0.8798. If you per-
form the analysis for all defect types, the
expected yield is approximately 0.35.
If you add redundancy to repair any
unit defects, the repaired overall yield is
0.999. Memory designers use the repair-
ratio metric to express the efficacy of
memory redundancy. It stipulates that
the repaired yield minus the unrepaired
yield divided by one minus the unre-
paired yield equals the repair ratio. A
value in the high 90s is good. In this
case, the repair ratio is (0.99-0.35)/
(1-0.35), or 0.985.
Using Calibre to determine an opti-
mum redundancy configuration, you
must first set up a configuration file
for the tool (Listing 2). The bit-cell
name, ram6t, tells the tool the name
of the hierarchical-layout element that
describes a memory unit that can be
repaired and that you should consider
in this analysis. This name enables the
tool to calculate the critical area of
the entire memory core, including all
instantiations of ram6t.
With this configuration informa-
tion, Calibre calculates the average
number of faults for memory with
no redundancy, as well as for various
redundancy configurations. Figure 1
shows the results as a table with values
of the average number of faults for dif-
ferent redundancy configurations. The
table rows show the results for the entire
design, for just the memory, and for spe-
cific types of defects. In the highlighted
row, the average number of faults for
the 1024x3 2-bit memory core improves
substantially; the failure rate in Column
6 is half that in Column 5. To achieve
this improvement, Column 6 includes
one redundant row, but adding a second
redundant row shows almost no further
improvement (Column 7).
Figure 2 lists the effects of redun-
dancy schemes in terms of repair ratio
LISTING 1 MEMORY-REDUNDANCY-SPECIFICATION EXAMPLE
sramConfig =
{ {DIFF.OPEN} {DIFF. SHORT} {single. ODCO} {Ml {0.4}}
{single .VIAl} {M2} }
{ { PO.OPEN} {single . POCO} {Ml {0.4} }
{single .VIAl} {M2} { single . VIA2 } {M3} }
R128x32 sramConfig 34 2 128 ram6t
R2048x32 sramConfig 34 2 2048 ram6t
LISTING 2 CONFIGURATION ENTRIES FOR 4-MBIT SRAM
sramConfig =
{ {DIFF.OPEN} {DIFF. SHORT} { single . ODCO } {Ml. SHORT}
{Ml. OPEN} {single .VIAl} {M2. SHORT 0.6}
{M2 .OPEN 0.6} }
{ {PO. SHORT} { PO.OPEN} {single. POCO} {Ml. SHORT}
{Ml. OPEN} {single .VIAl} {M2. SHORT 0.4}
{ M2 . OPEN 0.4} { single. VIA2 } {M3. SHORT}
{ M3 . OPEN} }
spram_2048x32_core sramConfig 34 2 2050 2 ram6t
spram_12 8x3 2_core sramConfig 34 2 130 2 ram6t
by design total, by total of all analysis
layers, by memory, by block, and by
layers or groups. Figure 3 shows a tool-
created plot depicting the average num-
ber of faults for each redundancy con-
figuration and for each type of defect.
The combination of one redundant row
and one redundant column causes a
large decrease in the average number
of faults, and adding resources has little
further effect. From these results, you
can deduce that the expected average
number of faults is based on the layout
of the memory under consideration and
the defect density of the fab and the
process. The designer can now deter-
mine the effect of various redundancy
configurations on the expected yield of
an embedded memory.
Memory redundancy is intended to
reduce manufacturing cost by improving
die yield. If no redundancy is applied,
alternative methods to improve die
yield may include making the design
smaller or reducing defect rates. If you
apply redundancy to parts of the design
in which it has no benefit, then you
waste die area and test time, increasing
manufacturing cost. Between these two
extremes, you apply redundancy or not,
depending on broad guidelines. Designs
with high defect rates may require more
redundancy; those with low defect rates
may require no redundancy. The analysis
of memory redundancy using critical-
area analysis and accurate foundry-defect
statistics is necessary for quantifying the
yield improvement and determining the
optimal configuration. EDN
ACKNOWLEDGMENT
A version of this article originally appeared
on EDN s sister site, EDA Designline,
http:llbit.ly/yg3Fq.
AUTHOR'S BIOGRAPHY
Simon Favre is a technical-
marketing engineer in the
Mentor Graphics Calibre di-
vision, where he supports
and directs improvements to
the Calibre Yield Analyzer
product. Before joining Mentor Graphics,
Favre worked for Ponte Solutions , which
Mentor acquired in 2008. He previously
worked at other EDA companies, as well as
at several semiconductor companies. Favre
has bachelors and masters degrees in elec-
trical engineering and computer science from
the University of California — Berkeley.
[www.edn.com]
MARCH 1, 2012 | EDN 25
ENGINEERING THE
INDUSTRY PARTICIPANTS, REACTING TO THE SO-CALLED
ENGINEERING CRISIS, ARE DOING WHAT THEY CAN
TO FOSTER SCIENCE, TECHNOLOGY ENGINEERING,
AND MATH TALENT AND ENCOURAGE MORE STUDENTS
TO PURSUE ENGINEERING CAREERS.
The engineering industry is concerned about the lack of interest in
STEM (science/technology/engineering/math) studies and careers
from the youth of the United States. Some in the electronics
industry refer to this concern as the "engineering crisis." The fear
is that, as baby boomers exit the work force, there will be too few
engineers to replace them. The problem has reached all levels of
public acknowledgment — from President Obama's commenting on the need for
STEM graduates in his January 24 State of the Union address to Sesame Street,
which is incorporating more science and technology into its programming and
which made "engineer" a word of the day in a September 201 1 episode.
Despite these concerns, more undergraduate students graduated in 2011 than in 2010 with
engineering degrees in all of the eight top engineering disciplines — aerospace, biomedical,
chemical, civil, computer, electrical and electronic, mechanical, and nuclear (Reference 1).
Yet, at a year-over-year increase of only 5071 new US bachelor's degrees in engineering for a
total of 84,599 new degrees in 2011, the numbers are low, especially when you compare them
with estimates from the President's Council of Advisors in Science and Technology describing
a need for 1 million more STEM graduates over the next decade (Reference 2). Moreover, new
degrees for electrical and electronic engineering declined from 2005 's high of 14,742 through
2010's 11,968, only to inch up last year with an additional 37 degrees for 12,005 new degrees
total in 201 1.
MARCH 1, 2012 | EDN 27
Steve Lyle, director of education,
work-force development, and diver-
sity at Texas Instruments, admits that
the number of engineering graduates
is a concern. "The competition today
for STEM talent is very, very tight in
the United States," he says, noting
that, although the unemployment rate
remains generally high in the United
States, the rate is below 4% for elec-
trical engineers- "From an education
standpoint, we [and our competitors]
recognize that other countries — namely,
India and China — are outpacing us in
the number of engineers that are com-
ing out of their universities."
TI, like many other electronics
companies, isn't ignoring the prob-
lem. Instead, it's working toward a fix.
The company has invested more than
$150 million in STEM programs in the
last five years and, like many others
in the space, focuses its STEM efforts
on student-achievement and teacher-
effectiveness programs.
Like TI, Microchip Technology has
engaged in STEM efforts through simi-
lar programs. "In the US political cir-
cuit, we often talk about the end prod-
uct, which is jobs, but that [product] is
the output of the rest of it," says Steve
Sanghi, Microchip's president and chief
executive officer. "We have to work
on it well ahead of time and get kids
excited about science, math, engineer-
ing, and technology. Corporations need
to help nurture the resources and the
community in which they operate. That
[goal is] what we are trying to [achieve]:
Prepare our future engineers; prepare
our future employees; and educate the
youth in math, science, engineering,
and technologies."
Both Microchip and TI are pro-
ponents of FIRST (For Inspiration
and Recognition of Science and
Technology), an international program
for children that combines hands-on,
interactive robotics with a sportslike
atmosphere and that provides more
than $14 million in college scholar-
ships. FIRST started in 1989 with
approximately 20 teams. It has grown to
more than 26,800 teams and currently
reaches nearly 300,000 students. That
growth is clear evidence that STEM can
attract new young talent.
Microchip is the organizing spon-
sor of the FIRST Robotics Competition
Arizona Regional, and Sanghi, who is
AT A GLANCE
El Competition for STEM (science/
technology/engineering/math) talent
remains high.
□ The industry is using several
tactics, including robotics competi-
tions, to spark students' interest
in STEM.
El Mutual respect between mentors
and mentees can lead to a reward-
ing experience for both parties.
□ "Do engineering"— allowing next-
generation talent the experiences of
actual engineering, as opposed to
theory-focused education — is a
strong way to encourage interest
in STEM. /
also a member of the FIRST board of
directors, notes that the competition
had to turn away teams because of venue
size. Next year, organizers may add a sec-
ond competition or utilize a larger venue
to accommodate more teams.
Carol Popovich, senior community
relations representative for FIRST and
Vex Robotics and a 16-year Microchip
veteran whose full-time job is to work
within the community on STEM,
expects further expansion in the future.
She notes a dramatic 30% growth in
9- to 14-year-old participants in the
local FIRST Lego League in 2011 and
anticipates that these young partici-
pants will continue to explore robotics
as they enter high school. Popovich
is one of approximately 40 Microchip
employees involved in the competition.
She describes the programs as having "a
high fun quotient" that keeps not just
the kids but also the sponsors and men-
tors returning each year.
MENTORING AND HIRING
Daniel Kinzer, a technical- support engi-
neer who has worked at Raytheon for
28 years, started volunteering six years
ago with his local high school's robotics
club. The club's 40 students are spread
over three FIRST Tech Challenge
teams, which Raytheon sponsors. On
a strictly volunteer basis, he spends four
to five hours a week at Palm Harbor
University High School (Palm Harbor,
FL) during the building cycle and double
that time, plus weekends, during compe-
titions. "If I could retire, I'd do this full
time," Kinzer says. "I'm not sure who's
having more fun — me or the kids!"
Kinzer requires his teams to apply
a full discipline to their projects. "The
robotics portion isn't just robotics. It's
mechanics, it's physics, it's programming,
[and] it's engineering documentation,"
he says. "It's the difference between a
bunch of kids molding things together
until it works and [kids] really think-
ing out the process and identifying how
things are going to work. Those are the
types of abilities that [make you not only
a] successful engineer but also successful
in life." As a mentor, Kinzer recognizes
that he is there to guide the students, not
direct them. "I really don't like giving
students ideas," he explains. "I only want
[them] to expand on theirs. That [factor
is] a key element of [being] a mentor."
Ed Smith, president of Avnet
Electronics Marketing Americas, has
previously mentored younger employees
and interns at the company and has also
tried to develop next-generation talent
as a former president of the National
Electronics Distributors Association
Education Foundation. Smith advises
mentors to listen more than they talk
when working with their students. He
also reminds mentors to be cautious of
time commitments when entering a
mentoring relationship. Recognition
that the student's time is as valuable as
the mentor's time is significant. "Don't
do it unless you have the right amount
of time," says Smith. "If you don't have
the right amount of time, it really frus-
trates [the mentees]. They don't feel
important."
Respecting the importance of the
mentees, not only about their available
time but also about the value of their
ideas, goes a long way and is key to a
rewarding experience for both parties.
"A lot of these students tend to take us
under their wing, as well," says Stewart
Christie, product-marketing engineer in
the intelligent-systems group at Intel.
Christie works with interns at Intel; is
engaged in student robotics and STEM
activities at local schools; and often
acts as a judge and a mentor in student
competitions, including this spring's
Cornell Cup, a college-level embedded-
design competition. Intel and Tektronix
sponsor this competition, which gives
teams the opportunity to win as much
as $10,000 (references 3 and 4). "It's
great to have the fresh perspective and
a much younger outlook than some of
28 EDN | MARCH 1, 2012
[www.edn.com]
us here have [at the office]- It's a mutual
respect," Christie says-
"We who have been in the work
force for a long [time] don't appreciate
that what took us awhile to learn these
young kids seem to have in their genes,"
says Pranav Mehta, senior principal
engineer and chief technology officer
for the intelligent-systems group at
Intel- "It is amazing how advanced they
are. If you just point them in the right
direction, the kind of results that they
can produce is mind-boggling. Many
of my years-old assumptions shatter in
seconds. Knowledge of society and the
collective conscience has advanced to
a point where these kids just see things
that some of us cannot."
That excellence has encouraged
Intel, as well as Avnet and TI, to hire
many of its mentored interns. The
companies often bring in young tal-
ent through internships or cooperative
arrangements and then place them into
rotational programs, allowing them to
test-drive several design and business
units. "As you increase the number
of students coming in from college
campuses, it's more important to have
very robust development programs,"
says TPs Lyle, who notes that even TPs
current chief executive officer, Rich
Templeton, started at TI on a rotational
basis. "We want to expose them to as
many aspects of TI as possible so that
they feel like they are getting a good
start at the company."
The companies rarely work a con-
tinued mentoring responsibility into
job descriptions, but, as Lyle says, "Part
of being a leader is leading people. Part
of leading a group is either directly
providing that mentorship or ensuring
that individuals in the organization,
especially your high-potential talent,
have the proper mentorship. It's not
necessarily written down in everyone's
job description, but it is understood
JOIN THE
CONVERSATION
EDN recently asked its online
readers what they could do
each day to help inspire more
interest in STEM. Share your
answer and review other
responses from your peers at
http://bit.ly/zC6wYA.
that [mentoring] is an important part
of leadership."
GETTING ON THE STEM PATH
Chris Gammell, a 28-year-old analog
engineer, didn't wander into STEM
until a high-school physics class sparked
an interest. "My high-school physics
teacher was really engaging," he says.
"That set it off. I was always a science
geek, but I had never done electronics
before that. That's a big problem.
"My first digging into circuits was a
co-op, and I just kind of hacked along,"
Gammell explains. "I'm a big proponent
of co-ops. That's where I really learned
how to solder. Someone finally sat me
down and said, 'You're doing this wrong;
let's show you how to do this.' There
are a lot of engineers like that. As long
as you actually want to listen and learn
and you aren't egotistical about it, men-
tors are around and are gold."
Mentoring college students, interns,
and entry-level employees helps cement
STEM interest and give rise to young
careers — a necessary effort because
45% of students who receive engineer-
ing degrees are not practicing engineers
10 years later, according to the ASEE
(American Society of Engineering
Education). But tapping interest at
a younger age is important, as well.
"[Kindergarten to Grade 12] is where it
all starts," says Susan Donohue, general
co-chairwoman of the IEEE Integrated
STEM Education Conference, program
chairwoman elect of the ASEE K-12
program, and lecturer at the University
of Virginia School of Engineering and
Applied Science. "If you [shortchange]
them at the K-12 level, it's going to be
so hard for them to catch up, and we
can't afford to lose anybody."
Donohue has for several years been
presenting engineering-teaching-kit
workshops through the ASEE and
Frontiers in Education. These kits
include such tools as lesson plans, objec-
tives, worksheets, bills of materials, and
project materials, when possible. The
self-contained kits enable teachers to
open them and immediately bring more
STEM into the classroom.
National Instruments has also taken
steps to bring more STEM directly into
the K-12 classroom. "We've had data
come in that suggests that, if we don't
have [children] interested before sev-
enth and eighth grade, the likelihood
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[www.edn.com]
The "Spectacular Seven" team from Oak Canyon Junior High in Lindon, UT, was the
winner of the iGen fall 201 1 LED Challenge.
[that they will go] into an engineering
career is less," says Amanda Webster,
community-relations manager at NI.
For that reason, NI partners with Lego
Group for educational robots and
includes work with the FLL (FIRST
Lego League) among its STEM and
mentoring activities- FLL is an alliance
between FIRST and the Lego Group
that uses robotics to ramp up excite-
ment about STEM at an earlier age than
the FIRST Robotics Competition or
FIRST Tech Challenge.
"I don't think that Dr T, our founder,
thought that, years down the road, this
high-tech company would be partnering
with this toy company. But, with Lego
being a top brand . . . , it has been a huge
opportunity for us to get into the K-12
space," says Webster. "[Lego] lends cred-
ibility when you are standing in front
of a 7 -year-old trying to get him or her
interested in math and science con-
cepts that, unfortunately, even young
children are showing a disinterest in."
When looking at root causes of the
lack of interest, NI finds that a lot of
teachers are either not interested in
this area or feel that this area is not
their strong suit. "We don't have a lot
of EEs graduating and then going back
to teach elementary school," Webster
explains. "Our society has built up this
dynamic [of not encouraging STEM to
younger children. So] more than 150
[NI] employees go in, week after week,
to the same classroom with the same
teacher and students. As they go in
every week, [they become] role models."
In the past, NI teamed with local
universities to train its employees before
they entered classrooms and began men-
toring. Currently, the company hosts its
own technical training for mentors and
relies on teachers to help set expecta-
tions for the mentor's role in the class-
room. "The training helps, but there is
certainly a little trial by fire," Webster
says. "By session two or three, the kids
know them, and they become superhe-
roes in the classroom. So it's just getting
past that barrier and fear of going in."
That fear can be a major barrier
when a STEM professional considers
entering a classroom or working one
on one with next-generation talent as a
mentor. "After all, we are talking about
science and engineering, and these sys-
tems can be very complex," says Dave
Wilson, academic-relations director at
NI. "But we have to take small steps and
be willing to have something not work.
While these things can be daunting, the
technology is really reaching a point
where it helps out a lot. Just try it."
"DO ENGINEERING"
One of the best ways to encourage
interest in STEM is to let children
actually engineer or, as Naomi Price,
online brand manager for Innovation
Generation, says, "let them get their
hands dirty." Innovation Generation, or
iGen, is a Web site that aims to develop
excitement about STEM for the K-12
segment. UBM Electronics, the parent
company of EDN, owns iGen, which
hosts LED challenges that see student
teams design and build based on a pro-
vided kit. For the fall 2011 iGen LED
Challenge, the sponsored kit had a value
of approximately $150 and included
LEDs and a microcontroller. Students
blog about their progress as their projects
move along. In January, iGen named
the "Spectacular Seven" team from Oak
Canyon Junior High (Lindon, UT) as
the winner of the fall challenge. The
seven girls on the team, along with
their teacher and their mentor, built a
small Christmas tree made from PVC
(poly vinyl-chloride) piping and loaded
with flashing LEDs on the branches and
a star on the top that flashes a count-
down sign. "We're seeing a lot of energy
from these kids," Price says, comment-
ing on all of the teams who entered the
challenge. "They are actually building
something, and that [step] is important."
As part of its STEM efforts, Math-
Works emphasizes hands-on, project-
based learning. "I see more and more
professors looking to integrate projects
into their classrooms to get students
excited and get a better understanding
of what they are actually going to be
doing when they graduate," says Tom
Gaudette, principal education evan-
gelist at the company. Math Works has
had close links to academia since its
inception; its first customer was the
Massachusetts Institute of Technology.
Part of the company's support for
project-based learning comes from its
work on an integrated curriculum that
includes its tools, as well as its work
to provide support materials for those
tools, such as free video tutorials.
The company works with universities
to incorporate these tools, starting in
basic classes and throughout the educa-
tion process, so that students spend less
class time on tool review and more on
theory and lab work. "Having those base
learning classes where students come in
and are able to touch and feel and try to
program a robot or try to control some-
thing gives the student a better idea of
what it is to be an engineer versus fresh-
man classes [such as] calculus, where
they may not get the insight into what
it is to be an engineer," Gaudette says.
MathWorks also supports hands-
on engineering through EcoCar 2, a
three-year competition during which
engineering students design and build
environmentally friendly vehicles.
MathWorks equips all 16 participat-
ing university teams with its tools for
model-based design, including Matlab
30 EDN | MARCH 1, 2012
[www.edn.com]
and Simulink. "EcoCar is teaching that
process where you . . . do the design work
and go through all the way to the last
year of the competition, where you
actually have a car driving around with
the algorithms that the students created
running on systems," Gaudette says-
"That [achievement is] pretty impres-
sive for undergraduate students. [When
they graduate], they can say, 'I built a
car, and I was part of a team that worked
and did it all'"
NI's Wilson reiterates this need for
actually engineering to attract new engi-
neers: "Theory is important. Simulation
has its place, but, at some point, we
honestly believe that a big answer to the
question of how to attract, inspire, and
ultimately mint new scientists and engi-
neers is to give them the experiences
and do engineering — not only theorize
about it, not only conceptualize it, and
not only simulate it. Those are parts of
a process that have to culminate in the
'do-engineering' experience. If we can
give relevant, exciting, real, experien-
tial elements to students, the response
can be very good."
Supporting that view, NI offers
reasonably priced versions of its uni-
versity- and student-targeted tools —
ELVIS (Educational Laboratory Virtual
Instrumentation Suite) and myDAQ
(data-acquisition). ELVIS, a Lab View-
based design and prototype platform
for universities, has midpoint prices
of approximately $2000; myDAQ, a
student-owned measurement-and-con-
trol tool that is slightly bigger than an
iPhone, has student pricing as low as
$175. "[The myDAQ tool] gives exten-
sibility of the lab time to the students
so they can experience the instrumenta-
tion as well as create their own instru-
mentation anyplace in or outside the
lab," Wilson says. "We're seeing little
back rooms and small areas with a table
suddenly becoming labs because stu-
dents can walk in with their laptop,
myDAQ, and a little accessory board;
plug in; and do their labs right there."
With lab time often scarce, such
nooks of engineering practice are
becoming more commonplace on col-
lege campuses, as well as elsewhere.
As the "maker movement" continues
rising with, as Gammell describes, "a
resurgence of electronics and kits," so
do hacker spaces. "I never realized that
the students who come to these [hacker-
space] meetings aren't allowed to sol-
der in the dorms," says Intel's Christie.
"They have to have a place to go where
it is safe for them to use power tools and
those sorts of equipment. Often, those
tools are not available at the university."
SIGNAL RECEIVED
The need for more next-generation
skilled STEM professionals is on the
radar of companies and individuals, and,
as such, they just may beat the engi-
CD
MARK YOUR
CALENDAR
for these upcoming STEM events:
• IEEE Integrated STEM
Education Conference, March
9, 2012, at The College of New
Jersey in Ewing, NJ
http://bit.ly/wZH08o
• "Engineering the next gen-
eration of STEM" panel ses-
sion and networking event at
Design West, San Jose, March
28, 2012
www.ubmdesign.com
• Second USA Science and
Engineering Festival, April 28
to 29, 2012, Washington, DC
http://bit.ly/xZtX1N
neering crisis- Still, much more effort is
necessary. "We all need to participate
in this [effort]," says NI's Wilson. "We
need not to be so focused on the fact
that there is a problem. We've figured
that out. Now, let's challenge ourselves
to bring our best ideas to the table. And
let's set the bar — for pricing, accessibil-
ity, functionality, and ease of use for
educators. If we do that, everyone will
respond. But a fully defined problem
is a half-solved problem. We need to
start with the challenges. Once the con-
straints are clear, people will be really
creative on how to solve them."EDN
REFERENCES
\M "Bachelor's degrees in engineering,
by discipline, 2002-201 1 ," Engineering
Workforce Commission.
3 Deffree, Suzanne, "President Obama:
We need 1 million STEM graduates,"
EDN, Feb 7, 2012, http://bit.ly/x8isBb.
9 Deffree, Suzanne, "The next genera-
tion: amazing student innovation and
the Cornell Cup," EDN Tech Clips,
http://bit.ly/zuu1Jy.
a "Cornell Cup USA," Cornell Universi-
ty, http://bit.ly/wtc7GJ.
Members of The Ohio State University team pose with their EcoCar vehicle.
You can reach
Managing
Editor, Online,
at 1-631-266-3433
and suzanne.
deffree@ubm.com,
[www.edn.com]
MARCH 1, 2012 | EDN 31
SET YOUR DESIGNERS FREE WITH CALIBRE® AUTOMATIC WAIVERS | It keeps
track of waivers and eliminates them from SoC verification results, saving hours
of wasted effort by you and your ecosystem partners. Now your designers can do
more productive things. Take a test drive at: http://go.mentor.com/autowaivers.
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Graphics
THE EDA TECHNOLOGY LEADER
1
BY IAN DENNIS • PRISM SOUND GROUP
Audio-converter-subsystem
design challenges in the
21st century
SOME KEY STRATEGIES ENABLE YOU TO ACHIEVE OPTIMUM AUDIO-CONVERTER PERFORMANCE.
1 he habitat of audio converters is ever-changing.
Designers built early converters into stand-
alone digital-audio equipment- Later, they
built them as stand-alone conversion devices
with dedicated digital-audio connectivity-
Nowadays, converters are increasingly avail-
able as peripherals for PCs or computer networks- Meanwhile,
performance targets have been rising. In some ways, these
changes have affected audio-converter design; in other ways,
it's business as usual.
It seems that the plan of campaign for most engineers set-
ting out to design an audio-converter subsystem — that is, a
stand-alone converter or that part of the equipment that deals
with audio conversion — is as follows: First, choose a data-
converter device — an ADC, a DAC,
or a codec chip — which will meet
the project's requirements for per-
formance, channel count, cost, and
features. Then, implement a design
around the device using the manufac-
turer's application note plus whatever
additional features and interfaces the
design requires. Most converter sub-
systems, however, either always or
sometimes perform somewhat below
the potential of their chosen data
converter — usually because of several
issues: clocking, unruly switch-mode
power supplies, low-quality analog-
signal paths, lack of attention to the
voltage reference, and digital parts
that go awry.
When digital audio was new, the
data converter itself was almost the
only consideration because it was
impossible to build one with as much
dynamic range and linearity as the
professional or high-end consumer
user required in analog equipment.
Designers asked only, "What chip is in
it?" Nowadays, workmanlike data con-
verters can exceed a dynamic range of
130 dB and total harmonic distortion plus noise of 1 10 dB rms,
unweighted, in the audio band. The weak link in a conversion
system is most often elsewhere. No case exists for applying
design effort or budget to the data converter itself, except in
the most exacting of applications, and where it has already been
applied in great measure to the rest of the converter subsystem.
To get the best from your chosen data converter, you must apply
painstaking design and relentless assessment.
TYPICAL ADC AND DAC SUBSYSTEMS
Figures 1 and 2 show typical ADC and DAC subsystems. You
must take special care of the analog bits; several parts of the
subsystem will try to make that task difficult. A dashed line
indicates where you might consider isolating the analog and
ANALOG
-o;
Figure 1 In a typical ADC, you must take special care of the analog bits (blue shading);
several parts of the subsystem will try to make that task difficult.
DIGITAL
PARTS
DIGITAL-
INTERFACE
RECEIVER
DSP
FUNCTIONS
INTERPOLATOR
AND SIGMA-
DELTA
MODULATOR
OUTPUT
CONDITIONING
Figure 2 In a typical DAC system, the dashed line indicates where you might consider
isolating the analog parts (blue shading) and the digital parts, but many ways are avail-
able for doing so, or you can opt not to isolate the parts.
[www.edn.com]
MARCH 1, 2012 | EDN 33
REFERENCE I [] I O
o or
PHASE
COMPARATOR
LOOP FILTER
vco
REFERENCE
/2 N
CONVERTER
* CLOCK
HIGH CORNER
FREQUENCY
LL U±
LOW CORNER
FREQUENCY
JITTER REJECTION
OUTPUT-PHASE-NOISE (INTRINSIC-JITTER) SPECTRUM
Figure 3 You might use a conventional analog PLL to lock a converter to a reference clock.
the digital parts, but many ways are available for doing so, or
you can opt not to isolate the parts.
CLOCK RECOVERY
The conversion clock of a data converter is critical to its
linearity because any variation in the regularity of the clock
results in sampling jitter, which causes phase modulation of
the converted signal (Reference 1 ). You can most easily assess
this parameter by passing a high-amplitude, high-frequency
signal through the converter and looking for phase -modula-
tion sidebands or skirts in the spectrum of the output-
Converter clocks are usually derived from phase-locked
loops rather than local oscillators; it is unusual for a device
to be able to always be the system-clock master. It must be
able to lock to an external reference or to its digital- audio or
computer interface. To lock to all references, the lock range
may need to be as wide as ±1000 ppm and must usually accom-
modate different sample rates (Reference 2).
The need to lock converter clocks to various wide-ranging
references and to maintain low jitter tends to be among the
most difficult challenges in converter design because it embod-
ies some tough trade-offs. Although other applications, such
as telecommunications, had somewhat solved this problem
before digital audio emerged, audio engineers had to start
from scratch, and it's taken a couple of decades to reinvent a
good approach. The situation has become more challenging
now that you must lock to software-generated syncs and time
stamps arriving over computer interfaces because they can
embody large amounts of jitter with uncontrolled spectrum
and may not come around as often as you'd like (Reference 3 ).
Figure 3 shows a conventional analog PLL that you might
use to lock a converter to a reference clock. A phase com-
parator continually compares the external reference with the
regenerated version, and decides whether you should speed
up or slow down the voltage-controlled oscillator to make
them match in frequency and phase. You need to respond
in a leisurely fashion; otherwise, you'll track any incoming
jitter. Smooth out the up/down requests with a lowpass loop
filter before passing them to the control input of the VCO.
The tough trade-offs, however, are mostly about choosing
the right loop-filter characteristics and the right VCO. The
design must reject incoming jitter down to low frequencies so
that it does not become prey to audible sampling jitter. That
requirement also potentially allows you to accommodate a
low comparison frequency, such as a reference comprising
infrequent software time stamps or a video sync that lines up
with an audio sample only every few seconds.
Unfortunately, a low loop-filter corner frequency makes
the PLL slow to lock up. Worse, though, it prevents suppres-
sion of the phase noise of the VCO around the loop. To avoid
unacceptable intrinsic jitter, you must keep the loop filter's
corner frequency high, or choose a VCO with low phase noise
in the first place.
A good low-noise oscillator is a quartz VCXO. Because
of their high-Q factor, however, you can't pull them far from
their natural frequency, so they may have a pull range of only
±100 ppm, which may be insufficient for your requirements.
On the other hand, a humble RC multivibrator VCO can
have all the pull range you need but is essentially untuned, so
it has large phase noise and is prey to all manner of interfer-
ence. A few other VCO options exist between these extremes.
To solve the pull-range problem with quartz, you could com-
mission some VCXOs made of a special material with a lower
Q, such as LGS (langasite) or lithium tantalate, which are
expensive.
You could use a tuned-circuit LC VCO, which has a lower-
Q factor than that of crystals, but at least it has a Q factor, so it
can be designed with lower phase noise than a multivibrator.
These circuits' wide range can cover both 44-1- and 48-kHz
rates and can easily accommodate ±1000-ppm reference
inaccuracy. Overall, this circuit is not a bad choice; if you're
PLL
REFERENCEC
(a)
REFERENCED
(b)
HIGH F c
RC
VCO
PLL
PLL
PLL,
REFERENCEC
(c)
LOW F c
LI
LGS
VCO
HIGH F r
LC
VCO
Figure 4 Three analog PLL examples are shown. A basic PLL
chip operates in a digital-audio-interface receiver (a). A purpose-
designed PLL provides converter-clock recovery, with a higher-Q
VCO and a low loop-filter corner frequency (b). Two cascaded
PLLs— the first, with an LGS VCXO for wide lock range and a
low-corner-frequency filter, which rejects jitter, and the second,
with a tuned-circuit VCO and a high loop-filter corner frequency
to cover all sample-rate multiples— provide good intrinsic jitter (c).
34 EDN | MARCH 1, 2012
[www.edn.com]
picky, though, the intrinsic jitter won't be top-class if the
corner frequency of the loop is dropped to where you'd like it.
In considering these trade-offs, it is helpful to look at some
real-world examples of applying analog PLL technology to
converter subsystems (Figure 4). The circuit in Figure 4a uses
a basic PLL chip or, for an AES3 (Audio Engineering Society
3) or SPDIF (Sony/Philips-digital- interface) DAC, uses the
PLL in the digital-audio- interface receiver. The VCO, how-
ever, has a low-Q factor and high phase noise, usually in the
form of an RC multivibrator, which is vulnerable to all sorts
of interference, especially power-rail and ground noise, and
the corner frequency of the loop filter is high. These prob-
lems result in high intrinsic jitter and poor jitter rejection at
audible frequencies.
The circuit in Figure 4b uses a purpose-designed PLL for
converter-clock recovery, with a higher-Q VCO and a low
loop-filter corner frequency. This setup results in good intrin-
sic jitter and jitter rejection, but the pull range may be insuf-
ficient, and you must carry the cost of two or more VCXOs.
The circuit in Figure 4c uses two cascaded PLLs — the first,
with an LGS VCXO for wide lock range and a low corner-
frequency filter, which rejects jitter, and the second, with a
tuned-circuit VCO and a high loop-filter corner frequency
to cover all sample-rate multiples. This circuit has no jitter
so it requires no jitter rejection. If you make the LGS VCXO
frequency 44.1 and 48 kHz, you can provide a sample-rate
reference for the second PLL with a simple programmable
divider. This approach has good intrinsic jitter and jitter
rejection, works for all sample-rate multiples of 44-1 and
48 kHz, and has a wide lock range. Even with one VCXO,
though, it's still expensive, and it still may have questionable
performance at low comparison rates.
An even better approach is to adapt the dual-loop archi-
tecture as a hybrid PLL by implementing the first PLL in the
digital domain, thus eliminating the trade-off of phase noise
versus low corner frequency because the loop filter and the
VCO are both entirely digital. The VCO— now an "NCO"—
is jittery because it is a varying integer division of a fixed
master clock, but inclusion of a sigma-delta modulator in the
loop means that you can confine its jitter to high frequencies.
It is therefore straightforward to cascade the NCO's out-
put into an analog PLL with a high corner frequency, which
can then use an inexpensive VCO without intrinsic jitter.
Furthermore, you can change the corner frequency in soft-
ware to achieve fast lock and then extreme jitter rejection.
The hybrid PLL is inexpensive because it requires no reso-
nator-based VCO. Similar approaches are now available for
audio use from a number of vendors, including Cirrus Logic
(Reference 4 and Figure 5). Some manufacturers even built
them into data converters.
Another way to approach this problem is to use mod-
ern, low-cost SRC (sample-rate-converter) chips, which
are achieving performance that can exceed that of the data
converter itself. You might elect to operate the conversion
element at a fixed rate provided by a local crystal, thus elimi-
nating sampling jitter, and to convert the converter's input
or output data rate. This approach can lead to other issues
and places the responsibility on the SRC to achieve jitter
rejection that matches the same standard as in the PLL model
while also protecting the quality of your audio components.
POWER SUPPLIES
High-quality line-powered audio equipment has traditionally
employed linear PSUs, but these devices have disadvan-
tages of size, weight, heat, and cost and may need a manual
line-voltage selector. Properly designed PSUs do have the
advantage of not providing a source of high-frequency inter-
ference into the analog circuits. An SMPS eliminates these
DELTA-SI G MA FRACTIONAL-N FREQUENCY SYNTHESIZER
LCO
PHASE
COMPARATOR
INTERNAL
LOOP FILTER
VCO
FRACTIONAL-N
DIVIDER
' PLL OUTPUT
DELTA-SIGMA
MODULATOR
N
DIGITAL PLL AND FRACTIONAL-N LOGIC A
DIGITAL FILTER
FREQUENCY
REFERENCE O-
CLOCK
FREQUENCY
COMPARATOR FOR
FRACTIONAL-N GENERATION
Figure 5 Cirrus Logic's C2000 hybrid PLL is inexpensive because it requires no resonator-based VCO.
[www.edn.com]
MARCH 1, 2012 | EDN 35
disadvantages, but it must be carefully designed if it is not
to become a major source of hostile switching noise- High-
end-audio designers have traditionally shied away from using
SMPSs.
You must design an SMPS in any type of equipment to
meet the appropriate electromagnetic-compatibility stan-
dards for conducted and radiated emissions- Nowadays, this
task is not difficult, with SMPS controller vendors providing
application circuits that comply with these standards — usu-
ally, just meeting compliance requirements to save the costs of
filter components- Unfortunately, the same sorts of misbehav-
iors that might cause an SMPS to be noncompliant can wreak
havoc with audio performance, even at much lower levels.
Thus, SMPS design for audio applications can be elaborate.
DRAWBACKS OF LOW-COST SMPSs
Converter systems often need a large number of power rails
and may benefit from isolation between the digital and the
analog parts, so a flyback architecture is a popular choice
because it conveniently offers these benefits, which may also
be useful in dc-powered situations. A variety of other simple
SMPS architectures can be used instead; the problem for the
uninitiated is generally how to choose among them.
In a flyback converter, dc — either directly input or rec-
tified from the ac-line voltage — is switched through the
primary of the flyback transformer by a transistor under the
control of a device that regulates the duty cycle of a train of
switching pulses to regulate the various secondary outputs.
Rectified and filtered secondaries provide the power rails.
Figure 6 shows a flyback converter and its switching
waveform. Stray capacitance, C D , across the switch and the
leakage inductance of inductor L LK causes the high-frequency
oscillation at the point at which the switch turns off. This
oscillation is a largely unavoidable source of hostile RE You
can control its amplitude with snubbers to protect the switch,
but this approach can make the interference even worse.
The low-frequency oscillation before the switch turns on
is a consequence of the stray capacitance and the primary
inductance, L p . The switch interrupts the oscillation at a
random voltage, causing potential interference from the large
switching voltage and current.
The main problem, then, with the basic flyback topol-
ogy — and with most other basic topologies — is that the
transistor switches hard and randomly, causing high levels
of radiated and conducted interference to invade the analog
audio parts. You are now on a slippery slope, and can't do
much to reduce the source of the problem. You can keep
the switching loops as small as possible to reduce radiation,
you can optimize the ground topology and make critical
tracks wider to reduce ground noise, and you can tame the
edge times with snubbers, but only at the cost of reduced
efficiency and increased heat. So you end up having to take
disproportionate steps in the vulnerable parts to make sure
that the audio remains clean. These steps can include the use
of screening cans, split grounds, or galvanic isolation.
Another problem is the random frequency of the SMPS
controller, which can produce interference at the beat fre-
quency between itself and, for example, the audio sample
rate, thus making it impossible to confine it to some incon-
spicuous part of the spectrum. A possible approach is to
lock the switching frequency to some multiple of the sample
rate to remove the beat frequency, but this approach can be
problematic. The regulatory variation of the duty cycle can
cause its own beat, and some types of SMPS controllers vary
the switching frequency to effect regulation. You could even
introduce a situation in which a software bug or a wayward
sample rate could collapse the power rails. It's easy to see why
designers are reluctant to use SMPSs in high-performance
audio equipment, but they often have no choice in dc-pow-
ered situations, and SMPSs are small and inexpensive.
RESONANT AND QUASIRESONANT SMPSs
Ideally, to combine the benefits of a linear supply and an
SMPS, you would like to find a way of passing a high-frequen-
L LK ANDC D
6-
S _l_ w 1
-p V OUT
(§) - Cd Vi
o
t=0
L p AND C D
(a)
Figure 6 In a flyback converter (a) and its switching waveform (b), stray capacitance, C D , across the switch and the leakage induc-
tance of inductor L LK causes the high-frequency oscillation at the point at which the switch turns off.
36 EDN | MARCH 1, 2012
[www.edn.com]
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ubmdesign.cDm
cy sine wave through the transformer. An approximation to
such an approach is a resonant SMPS. To losslessly achieve
this architecture, it is usual to generate the sine wave by plac-
ing a resonant LC-tank circuit in the primary; a neat trick is
to use the primary inductance as the inductor. The stimulus
for the waveform is still a hard-switching transistor under
clever control, but the resonant circuit tunes the primary
waveform to an approximation of a simple sine wave, with
the switching happening at OV or OA moments, all of which
leads to less hostile switching noise.
On the other hand, resonant designs tend to be somewhat
more costly and larger than flyback designs. A major draw-
back with many resonant architectures is that you must tailor
the LC-tank circuit to the switching frequency and dc input
voltage to maintain resonant and zero-switching operation,
which makes offline universal input design problematic unless
you incorporate power-factor correction.
A good compromise is a quasiresonant converter. The
idea here is that, because the problems in a simple flyback
converter happen only at the moments of switching, it is
necessary to find a way of creating a resonant waveform only
at the switching points. You can achieve this goal by simply
introducing primary resonance into an ordinary flyback topol-
ogy and making the controller clever about deciding when to
switch. Figure 7 shows a zero-voltage-switching, or valley-
switching, quasiresonant converter, which is a low-cost way
to cut SMPS emissions at their source (Reference 5).
In this case, you create the tank circuit by simply adding a
large capacitor across the switch. The tank circuit slows the
switch-off rise time, and the controller arranges the switch-
on instant to coincide with a valley in the low-frequency
oscillation; this approach inherently makes the cycle period
variable with an attendant spread-spectrum effect, which
TIME
Figure 7 A zero-voltage-switching, or valley-switching, quasiresonant converter
is a low-cost way to cut SMPS emissions at their source.
can improve interference and which increases EMC margins
(Figure 8 and Reference 6).
SMPS SELECTION
It is often difficult for the uninitiated to make the correct
choice of SMPS architecture for audio because most SMPS-
controller vendors organize their selection tables by power
capability. They assume that audio designers, like other
designers, will want to choose the cheapest approach for their
power requirement. The recommended SMPS for low-power
applications such as this one — say, less than 20W — is usually
a basic, hard- switching type because the power is low enough
for its emissions to remain below statutory EMC limits with
minimal filtering and for the losses resulting from its indis-
criminate switching to be insufficient to set it on fire.
Higher-power applications in which you must control
switching noises and losses require the use of resonant and
quasiresonant topologies. For audio, however, it's often a good
idea to make a low-power implementation of a high-power
topology in the interest of achieving minimum emissions;
you can usually make up for the extra cost by not having to
armor-plate the audio parts.
OTHER CONSIDERATIONS
Cross-regulation — varying load conditions on individual
rails — can cause the voltages of other rails to vary and is often
a problem with multirail-SMPS designs because the regulatory
mechanism of the controller can generally operate on only one
rail. In performance-critical applications, it may be necessary
to provide linear postregulation on analog-power rails from the
SMPS. If so, take care to provide adequate cooling for the lin-
ear regulators. Linear regulators can usually regulate over only
a limited frequency range, and the switching products from
the SMPS can easily exceed this range, causing
them to pass straight through the regulator. It is
therefore a good idea to use ferrite beads ahead
of linear postregulators.
Line-powered linear and SMPS equipment
usually draws current from the mains only during
voltage peaks, which can cause distortion to the
power line, with possible detriment to the per-
formance of other sensitive audio equipment. It
may be beneficial to incorporate PFC into your
SMPS design to cause the least possible distor-
tion to the power waveform. You can be sure,
however, that all the other equipment around
the SMPS will probably be causing distortion
anyway. Some PFC schemes allow tight control
of the rectified voltage ahead of the SMPS,
which can allow you to further reduce switch-
ing noise in resonant and quasiresonant designs
by ensuring no switching for any input voltage.
As well as applicable safety, EMC, and dis-
posal legislation, line-powered equipment is sub-
ject to or will become subject to various territo-
rial legislation for standby-power consumption,
when applicable, and operating efficiency — for
example, under the European Union's Ecodesign
Directive and the voluntary US EnergyStar
program. Although territorial legislations vary,
VALLEY
38 EDN | MARCH 1, 2012
[www.edn.com]
maximum standby-power consumption
of 0.5W and minimum operating effi-
ciency of approximately 80% are typical
for a 20W device.
ANALOG-SIGNAL PATH
Analog performance is the limit-
ing factor in many converter designs.
Somewhere along the line, perhaps you
forgot some of this wisdom. All of the
buffer amplifiers, gain stages, and other
components between the outside world
and the ADC and between the DAC
and the outside world are obvious areas
in which good design practice will pay
dividends. It is no mean feat to main-
tain the performance of a flagship data
converter through the analog circuits,
particularly if you must incorporate sig-
nificantly high performance.
In general, use a ground plane for
analog circuits and take advantage of
the small surface-mount-technology
packages that are now available. Lay
things down instead of standing them
up. These measures are free and will
reduce susceptibility to interference and
crosstalk.
Of particular importance are the buf-
fer circuits, which drive by the input of
the ADC or are driven by the output of
the DAC. In general, the safest policy
is to stick with the exact circuit topol-
ogy and components that the converter
manufacturer recommends. The vendor
will have spent a long time coaxing the
best out of the device by tweaking its
buffer. However, this scenario is not
always true. With experience and care,
it is sometimes possible to exceed the
application-note performance. On the
other hand, if cost is important, you
can often scrimp a bit on op -amp types.
Sigma-delta ADC inputs often have
a nonlinear-input characteristic and
produce aliasing components if subject
to high frequency, so an ideal ADC buf-
fer must achieve a lot of high-frequency
roll-off — but without compromising in-
band flatness — and a low output imped-
ance. It's better to avoid the passive pole
between the output of the buffer and the
input of the converter and to instead
use, for example, an analog-input buffer
(Reference 7).
Many high-quality DACs have cur-
rent outputs, requiring an outboard
current-to-voltage-converter circuit.
Sigma-delta DACs often produce sig-
nificant out-of-band noise, and the IVC
[www.edn.com]
must filter, cancel, or both filter and
cancel this noise in the first instance.
Therefore, to maintain in-band linear-
ity, the IVC must behave linearly at fre-
quencies well above the audio band. If
you are tempted to stray from the manu-
facturer's recommended IVC design,
bear in mind the bandwidth require-
ment and note that the data converter's
output loading will probably have to be
similar to that of the application circuit
for optimum performance.
As for the rest of the analog-signal
path, it is important to choose the right
components and circuit topologies. The
most straightforward way is to use op
amps. This approach is currently a good
policy except in a few situations, such
as microphone/phonograph preamps
and high-current outputs. It will pay to
familiarize yourself with the noise models
for op-amp circuits, such as those that
Reference 8 describes, and to implement
a spreadsheet to calculate noise levels for
your circuit. A simpler but less versatile
approach is to use op-amp manufacturers'
noise-reckoning tools (Reference 9).
The best approach is to use a full-blown
Spice simulator (Reference 10).
You will find that your choice of op
amps in each stage is generally restricted
to relatively few that have the requi-
site voltage-noise, current-noise, or
both voltage- and current-noise per-
formance. The world is full of op amps,
most of which are not good for audio.
On the other hand, beware the best-
audio-op-amp syndrome.
No op amp will behave best in every
audio stage. In each case, you must select
the right one for the job. Usually, you
can make this selection from looking at
available data or by trading off require-
ments against cost, power, and other
factors. But don't be afraid to use trial
and error in the end, although doing so
requires some determination and good
eyesight in this age of SMT. With some
dexterity, you can persuade dual- inline
sockets onto the SOIC sites in your pro-
totype. In general, it's a good idea to use
dual-op-amp sites because doing so is a
good trade-off of cost and choice and
allows tight layout in balanced circuits.
Designers generally prefer inverting-
op-amp topologies over noninverting
models because the inverting devices'
input terminals operate at virtual earth.
The dynamic input-common-mode
voltage of noninverting configurations
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Stall 160 kHz
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Figure 8 The tank circuit slows the switch-off rise time (a), and the controller arranges the switch-on instant to coincide with a valley
in the low-frequency oscillation (b).
may add distortion, particularly at high frequencies with some
op amps. Consider adopting a fully balanced topology end to
end — perhaps using a "symmetrizer" in the ADC's case to
achieve balance through the channel even with unbalanced
inputs. Avoid mode-conversion types, however. Using a fully
balanced topology not only reduces interference and crosstalk
but also can achieve higher performance because distortion
mechanisms often tend to cancel. Most high-end data con-
verters operate in a balanced mode anyway.
It is important to select a gain structure that maximizes
the dynamic range, or SNR, and thus minimizes the need for
excessively low-noise design, with its attendant cost. Even so,
resistor values must be low enough for their thermal noise to
be out of the picture but not low enough to bring problems
of overdissipation or circuit loading.
The linearity of resistors and capacitors is also important.
Resistors must be metal-film or thin-film types, not the usual
chip resistors, which change resistance according to voltage
and the seasons. Capacitors must be low-k ceramic types, such
as COG and NPO types, or low-loss plastic, such as polysty-
rene. Failure to observe these rules leads to nonlinearity and
distortion in most circuit topologies. Keep electrolytics out
of the signal path; there are other ways to ensure extended
low-frequency response.
PCB layout of the channel circuits is critical for minimiz-
ing both interference and interchannel crosstalk. Make sure
that the op amp's output and the ground nodes of the stages
are outermost and that the op amp's input nodes are inner-
most in your channel-strip layout.
Pay attention to the bandwidth of your stages. It's not
always better to go for a dc- to- light approach. Limiting the
bandwidth at the top end reduces susceptibility to interfer-
ence, and the presence of excessive high frequency, even if
inaudible, does no good to the in-band signal. Limiting the
bandwidth at the bottom end removes wandering dc, which
can cause problems with mixing and switching, as well as
the risk of unexpected overload. On the other hand, keep
a healthy disrespect for the -3-dB, 20- to 20-kHz approach.
Extend the top and the bottom end beyond the bare essentials
when possible and strive to keep the area between flat; you
will notice the difference.
REFERENCE VOLTAGE
Nearly all data converters have at least one accessible refer-
ence-voltage pin, reference-current pin, or both. The refer-
ence multiplies the input to the converter to produce the
output, so how you handle the reference is just as important
as the analog-signal path. Any noise or interference on the
reference modulates the converter's output. You must filter
internally generated voltage references by placing suitable
capacitors close to the pins. This approach usually requires
an assortment of low- value, high-frequency, large electrolytic
or tantalum capacitors.
In some cases, you may want to drive a voltage reference
externally from a well-regulated and filtered source. Some
converter devices require both high and low reference volt-
ages to define their operating range, and some require sepa-
rate references per channel. Although users can sometimes
to some degree modify the reference voltages, manufactur-
ers often optimize converter performance at a particular
voltage, and it's best to stick with that voltage. When your
design has distortion or noise problems, remember to look
at the reference. If modulation issues, such as sidebands
or noise skirts around the signal frequency, get worse with
increasing signal frequency, it's jitter. If those issues don't
get worse, then the problem is most likely the reference
voltage (Reference 11).
DIGITAL PARTS
Any low-quality digital processing in the signal path can undo
all of your good work in the analog domain. Make sure that
your design has enough precision everywhere and that algo-
rithms are beyond reproach. Culprits often include dithering,
noise-shaping, and dynamics processing. Remember, too, those
parts of the digital-signal path that designers often overlook.
For computer interfaces, the driver or parts of the operating
system that you thought you had bypassed sometimes let you
down. You must be able to test your entire signal path, so make
40 EDN | MARCH 1, 2012
[www.edn.com]
sure that your dual-domain audio-test equipment can work in
the computer domain, directly interfacing with your driver
layers.
In the old days, it was almost possible to keep all of the
digital parts of a converter system ticking at some multiple
of the sample rate- Consider the simple case of an AES3-
interfaced converter with no DSP and no microcontroller.
Nowadays, though, you must have a boxload of computers,
including DSPs, RISC processors, and FPGAs, all running
asynchronously, and probably a computer interface buzzing
away across the entire spectrum. Although lower operating
power, lower core voltages, and smaller dice and packages
contribute to reducing the hostile intent of digital electron-
ics, a designer can do little to fix it beyond observing good
EMC design at ports and good power decoupling and filtering.
You must make some fundamental decisions at the outset
of your design. These decisions include the choice between
line power and dc power, as well as choices regarding
whether you can put your design into its own metal box,
whether it must cohabit with digital parts, or whether
it must reside in a host computer. You also must decide
whether you need and whether you can afford screening
cans. Another decision comes up when you consider con-
struction: Can you use a multilayer PCB with groundplanes,
a small SMT device, or another configuration? What about
isolation? Can you galvanically isolate the analog and digi-
tal domains using optical or magnetic isolators? This isola-
tion can be beneficial in computer or computer-interface
cases, in which the digital ground can be toxic. You also
need to weigh EMC compliance and efficiency. Project
requirements and component budget probably dictate the
answers to these questions.
The objective assessment of converter systems, both
during design and in general, is a complex subject and the
subject of many international standards, such as IEC 61606-3
and AES17-1998 (references 12, 13, and 14). It is useful,
however, in many situations to make a simpler assessment.
For many engineers, this assessment involves instead using
listening tests to determine audibility. The debate about
whether measuring or listening is better will rage forever.
However, developing high-performance audio requires both
methods. Some engineers believe that it is better to use
measurement to debug the design and to worry about listen-
ing tests after that.
For debugging, first equip yourself with an audio ana-
lyzer, which can stimulate and measure in the analog,
digital, and computer domains. Analyzers should be able
to display a continuous high-resolution FFT, and they
should be user-programmable so that you can automat-
ically hop among key measurements. You must be able
to define all of the key measurement parameters when
you set up the debugger. Make a lead to connect a pair
of small probes to the analog analyzer's input so that you
can measure between all the stages. SMPS and computer-
based devices also need a means of seeing the wideband
spectrum, which EMC precompliance also requires. Table
1, available with the Web version of this article at http://
bit.ly/w29NCL, provides a guide to the most important
audio-performance parameters that apply to conversion
systems. EDN
REFERENCES
9 Dunn, Julian, and Ian Dennis, "The diagnosis and solution
of jitter-related problems in digital audio systems," Preprint
3868, Audio Engineering Society, February 1994, http://bit.
ly/w6uBUo.
a "AES1 1 -2009: AES recommended practice for digital
audio engineering - Synchronization of digital audio equip-
ment in studio operations (Revision of AES1 1-2003)," Audio
Engineering Society, 2009, http://bit.ly/w1S33y.
9 Dunn, Julian, "Sample clock jitter and real-time audio over
the IEEE1394 high performance serial bus," Preprint 4920,
Audio Engineering Society, 1999, http://bit.ly/wKIQpU.
El CS2000-CP, "Fractional-N Clock Synthesizer & Clock
Multiplier," Cirrus Logic, http://bit.ly/yJlmqU.
a Kleuskens, J, and R Kennis, "75W SMPS with TEA1507
QuasiResonant Flyback controller," Philips Semiconductors,
June 30, 2000, http://bit.ly/AurkSB.
9 "L6565 quasi-resonant SMPS controller," STMicroelec-
tronics, http://bit.ly/xoMAVu.
9 "AK5394A Super High Performance 192kHz 24-bit AX
ADC," Asahi Kasei, 2005, http://bit.ly/wNJAzw.
[3 Karki, James, "Calculating noise figure in op amps," Texas
Instruments, http://bit.ly/A27aF3.
3 "Noise Calculator, Generator and Examples," Texas
Instruments, http://bit.ly/x2xDGU.
BS'TI TINA-TI SPICE-based Analog Simulation Program,"
Texas Instruments, http://bit.ly/wniJs3.
KB Dennis, Ian; Julian Dunn; and Doug Carson, "The Numeri-
cally-Identical CD Mystery: A Study in Perception versus
Measurement," 1997, http://bit.ly/zU0BZs.
ffi"IEC 61606-3: Audio and audiovisual equipment -
Digital audio parts - Basic measurement methods of audio
characteristics - Part 3: Professional use," International
Electrotechnical Commission, October 2008, http://bit.ly/
AckWHL.
ffi"AES17-1998 (r2009): AES standard method for digital
audio engineering - Measurement of digital audio equipment
(Revision of AES17-1991)," Audio Engineering Society,
1998, http://bit.ly/xgOPWH.
ffi"AES-12id-2006 (r201 1): AES Information Document for
digital audio measurements - Jitter performance specifica-
tions," Audio Engineering Society, Oct 5, 201 1 , http://bit.ly/
zKCKfq.
AUTHOR'S BIOGRAPHY
lan Dennis is technical director of the Prism Sound
Y Group, a manufacturer of audio converters, test-
H[ and-measurement equipment, audio workstations ,
{ pAV and media servers . He has been designing audio
fl equipment since the early 1 980s. At Prism Sound,
Vl he focuses on R&D and production activities but
also works on a few design projects now and then. Current inter-
ests include audio conversion, audio-test equipment and methods,
media-streaming devices, and audio networking. Dennis is vice
chairman of the Audio Engineering Society SC-02-01 Standards
Committee for audio test and measurement and also works on
standards development within the BSi and International Electro-
technical Commission, most recently contributing to IEC 61606-
3 test methods for professional digital-audio equipment and ITU
BS.l 770 loudness metering.
[www.edn.com]
MARCH 1, 2012 | EDN 41
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TECHNOLOGY
READERS SOLVE DESIGN PROBLEMS
CMOS gate makes long-duration
timers using RC components
Raju Baddi, Tata Institute of Fundamental Research, Pune, India
The CD4011 CMOS NAND
gate has a typical input current of
10 pA at room temperature. You can
charge a capacitor connected to the
gate input with currents on the order of
hundreds of picoamperes and neglect
the influence of the gate- input current
on the charging time of the capacitor.
You normally need large-value resistors
to limit currents to this low level. These
resistors are not commonly available.
You can instead use a transistor as a
current attenuator, despite its more
usual amplifying nature.
The circuit in Figure 1 uses one
CD4011 package containing four
NAND gates, which you can use to
build four independent long-duration
timers. Note, however, that temperature
variations and component parameters
affect the timing, a situation
that may be acceptable if you are
not concerned about accurate
timing and need only a simple
circuit without large-value elec-
trolytic capacitors and resistors.
The series-connected diode
voltage drops of D x and D 2 bias
current source Q r The resulting
voltage across R t is a Q l base-
to-emitter- voltage junction drop
less and sets the Q collector cur-
rent, which is also the Q 2 emitter
current. The resulting Q 2 base
current is its emitter current
divided by its current gain and
charges timing capacitor C r
Before the start of the timed
period, the gate output is high,
biasing on Q 3 and Q , allowing
sufficiently below its switching thresh-
old to maintain its high output state.
Momentarily closing and then releasing
S 1 starts the timed period by discharging
C r This action drives the gate output
low and ensures that Q 3 is biased off,
which allows Q l and Q 2 to slowly charge
Cj through the constant-current action.
The power-supply current draw of the
gate increases somewhat as its input
voltage pulls away from the 5V rail.
When the C l charge reaches the gate-
switching threshold of approximately
2.5V, the gate output begins to rise, turn-
ing on Q . This action increases the cur-
rent through Q 1 and Q 2 , resulting in satu-
ration of Q 2 and a faster charging of C .
This positive feedback provides the neces-
sary hysteresis to complete the charging
of Cj and return the gate output high.
5V
Q
R 2
10k TO
47k
R 3
1M
:100 ijF
100 nF
D 1
1N4148.
D 2
1N4148-
( Q TH Wr
R 1
iom:
BC549
BC549
CD401 1
TIMER
NOTE: SEE TEXT REGARDING VALUE OF C v
C 1 to charge through the base-
emitter junction of Q 2 . This
action holds the gate input
Figure 1 A constant-current source and current divider
reduce the timing capacitor current to a low level to in-
crease the charging time.
DIs Inside
44 Microcontroller drives piezo-
electric buzzer at high voltage
44 Circuit simultaneously
delivers square and square root
of two input voltages
47 Conversion circuit handles
binary or BCD
►To see and comment on all
of EDA/'s Design Ideas, visit
www.edn.com/designideas.
Linearity with changes in R t is
impossible due to variations in the
transistor's current gain. The built and
tested circuit does exhibit linearity with
the value of timing capacitor C v which
you can choose experimentally for the
required time. Once you determine a
time for a short interval, such as that for
a 10- or a 100-nF capacitor, you can use
this knowledge to scale to longer tim-
ing. In the tested circuit, with
Rj set to 1 MQ, a C 1 value of 10
nF results in a time of 10 sec; a
C l value of 100 nF increases the
time to 100 sec.
Editor's notes: Constructing
a low-current circuit is chal-
lenging. Some types of PCB-
soldering flux can become con-
ductive, wreaking havoc with
what should be a tiny current.
Consider "open-air" connec-
tion of the Q 1 -emitter collector
and the Q 2 -emitter base leads to
remove them from the board.
Transistor-leakage currents
and current gains vary widely
from device to device and with
temperature. This variation can
drastically affect the expected
low-level current and capaci-
tor charge time. Although the
CD4011's typical input current
- START
r
[www.edn.com]
MARCH 1, 2012 | EDN 43
designideas
is 10 pA at room temperature, it could
be as high as 100 nA and increase to
1 pA at high temperature- Likewise,
the transistor collector-to-base leakage
could be a maximum of 15 nA at room
temperature and 125 pA at high tem-
perature, and it approximately doubles
for every 10°C rise in temperature- It
might be necessary to hand-select tran-
sistors and CD401 1 inputs or devices to
overcome this problem. Also, remember
to tie any other unused CD4011-gate
inputs to ground or 5V to avoid float-
ing-input problems-
Do not set R 1 so low that Q 1 or Q 2
saturates during the timed period; they
must remain in their linear region as set
by the value of the Q 2 collector resistor.
Timing capacitor C l should have
a high-quality, low-leakage dielectric,
such as polyester; check the leakage
specifications of the size and type you
intend to use for suitability with the
low-level current. EDN
Microcontroller drives piezoelectric buzzer at high voltage
Mehmet Efe Ozbek, PhD, Atilim University, Ankara, Turkey
Piezoelectric buzzers find wide use
in embedded systems for audible-
signal generation. You can drive a piezo-
electric element directly from a micro-
controller's I/O pins, but the
maximum voltage rating and
loudness of a piezoelectric
buzzer are typically several
times larger than the voltage
an I/O pin supplies. Using four
enhancement-mode MOSFETs
that connect in an H-bridge
configuration, the microcon-
troller can drive the buzzer at a
high alternating voltage. The
gate terminals of the N -channel
transistors in the lower arms of
the bridge can connect directly
to the microcontroller's I/O
pins. The voltage level on the
I/O pins is insufficient for
switching the P-channel transistors,
however.
The circuit in Figure 1 solves the
problem using a cross-coupled configu-
i/O pin 1
PIEZOELECTRIC
BUZZER
Figure
drive a
1 This cross-coupled configuration enables you to
piezoelectric buzzer from a microcontroller's I/O pins
ration. The operation is as follows: The
microcontroller turns Q 2 on and Q 4 off
by applying high- and low-logic-level
voltages to I/O Pin 1 and I/O Pin 2,
respectively. The voltage on
Node A goes low, turning on
Q 3 . Node B is now 15 V, which
is sufficient to keep Q 1 off. The
voltage on the piezoelectric
buzzer is 15 V. The microcon-
troller then toggles I/O Pin 1
and I/O Pin 2, resulting in a
piezoelectric voltage of -15V
for an effective 30V p-p. These
cycles are repeated to gener-
ate an alternating voltage with
the desired frequency. By using
MOSFETs with proper voltage
ratings, you can use higher sup-
ply voltages that the piezoelec-
tric element can tolerate. EDN
I/O PIN 2
Circuit simultaneously delivers square
and square root of two input voltages
Marian Stofka, Slovak University of Technology, Bratislava, Slovakia
This Design Idea requires inputs
from the circuit in a previous
Design Idea (Reference 1). IC 1 and IC 3
are ADG5213 quad switches with indi-
vidual logic-level control inputs (Figure
1 and Reference 2). With a high input,
switches S 2 and S 3 are open, and switch-
es Sj and S 4 are closed. The switches
toggle to opposite states with their con-
trol inputs low. The circuit is in the idle
pretriggered condition. During the ini-
tial idle condition before a clock rising-
edge trigger, Q is high and, through IC g ,
holds switches S 2 and S 3 of IC 1 in the
open position.
Q is low, and, through IC ? 's Reset
high closes IC^s S x and S 4 , discharg-
ing C T2 and C T4 and zeroing the input
voltage to_unity-gain amplifiers IC 2D
and IC 2C . Q low also sets Track 2 low
through IC 6 and holds IC 3 's S 1 and S 4 in
the open position. The circuit retains
any sampled voltages from a previous
operation in sample-and-hold capaci-
tors C S1 and C S2 ; these voltages appear
at V QUTX and V QUTY through unity-gain
amplifiers IC 2A and IC 2B .
Signals V QUTL and V QUTQ from the
linear and quadratic pulse generator are
at 0V during idle, holding comparator
outputs IC 4 and IC 5 low. A rising trig-
ger edge at the clock signal begins the
ramp generation of V QUTL and V QUTQ .
The Q and IC g outputs fall low, closing
IC^s S 2 and S 3 and ensuring that Track
2 remains low. Q rises and forces Reset
low through IC ? , opening S x and S 4 of
IC 1 and allowing C T2 to follow the ris-
ing V OUT0 and C T4 to follow the rising
V
OUTL
When linear ramp V QUTL rises to
44 EDN | MARCH 1, 2012
[www.edn.com]
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All other company names may be trade names or trademarks of their respective owners.
designideas
analog input V x , IC 4 's output rises and,
through IC 8 , Track 1L opens S 2 of IC 1
and allows C T2 to hold the present level
of V QUTQ . In a similar manner, when qua-
dratic ramp V QUTQ rises to analog input
V Y , IC 5 's output rises and, through IC g ,
Track 1Q opens IC^s S 3 and allows C T4
to hold V QUTL 's present level The pulse
generator terminates when the ramps
reach 5 V. The ramps then fall back to
OV, Q returns high, and Q returns low.
The rise of Q immediately triggers IC 6
to generate a high pulse of approximately
20 psec on Track 2 based on R m and C D1 .
This action closes IC 3 's S x and S 4 , allow-
ing the sampled voltages on C T2 and C T4
to transfer to C S1 and C S2 through unity-
gain amplifiers IC 2D and IC 2C . Unity-gain
amplifiers IC 2A and IC 2B present the C S1
and C S2 voltages at V QUTX and V QUTY .
When Track 2 returns low, IC 3 's S x and
S 4 open, and the sampled voltages on C,
and C S2 are retained.
The fall of Q triggers IC ? to produce
a 50-psec delayed rise on Reset, which
R D2 and C D2 time to occur after Track 2
has returned low and the sampled volt-
ages are safely captured on C S1 and C gr
Reset's high state closes IC^s S x and S 4 ,
discharging C T2 and C T4 in preparation
for the next trigger. V QUTX is the squared
voltage of input V x , and V OUTY is the
square root of the voltage of input V y .
You can view the equations at www.edn.
com/120301dia.EDN
REFERENCES
MStofka, Marian, "Positive edges trig-
ger parabolic timebase generator,"
EDN, July 28, 201 1 , pg 51 , http://bit.ly/
yYvu3F.
a "ADG5212/ADG5213 High Voltage
Latch-up Proof, Quad SPST Switch-
es," Analog Devices, 201 1 , http://bit.ly/
W6XT03.
5V
Q
LINEAR AND
QUADRATIC
CLOCK CH PARABOLIC
PULSE
GENERATOR
330
Q |Q
'.m 15V ... !
' IN? INo '
K>- 2 , : -'-On
330 > >330
0^ ^
| q ADG5213 q ;
1 r^O
Di
. in 1 ; ; in 4
rP- J V
GND -15V |
O o--- j
-O :
JN 2 1 5V |N 3 I
f^)-- 2 -..__, : 3 .^_i
p 2 Y 9 D s ' x
C T 4
1 nF
1k
RESET
GROUND UNUSED
INPUTS
SN74AHC1G08
! Sh ADG5213 s, ;
o J — i i — i o
c s
1 nF -r
R T2
1k
^v 0UTX
OUTPUTS
^v OUTY
15VO-
-15VO-
5VO-
SN74AHC1G02
1
I
100 nF
Figure 1 With this circuit, you can find the square at Channel X and the square root at Channel Y for any positive dc or slowly varying
voltages of to 5V.
46 EDN | MARCH 1, 2012
[www.edn.com]
designideas
CLASSICS
Originally published in the April 5, 1979, issue of EDN
Conversion circuit handles
binary or BCD
R Srinivasan, R Ramesh, and DK Murthi,
National Aeronautical Lab, Bangalore, India
Systems requiring arithmetic oper-
ations on data usually perform
those operations in binary form. As a
result, they must convert the data to BCD
form for display purposes- Address-
selection information from digit switches,
on the other hand, must be converted to
binary form for use in memory-addressing
operations.
For applications not requiring fast con-
version, a single circuit that can perform
both conversions proves adequate. One
such circuit (Figure 1 ) utilizes up/down
counters to obtain the desired results. To
perform binary- to-BCD conversion, preset
the binary value in the binary counter and
clear the BCD counter. The binary count-
er counts down while the BCD counter
WANT TO
SEE MORE
OF THE
CLASSICS?
Revisit 50 of the
best Design Ideas
from the Golden
Age of electrical
engineering.
http://bit.ly/DesignldeasClassics
counts up, and when the binary coun-
ter reaches zero, the BCD counter holds.
For BCD-to-binary operation, the BCD
counter counts down from the BCD value
while the binary counter counts up.EDN
BINARY INPUT DATA
Bo Bi B 2 B 3 B 4 B s B 5 Bj
S B B t Bi* Bh MC=Q BCD TO BINARY
MC=1 BINARY TO BCD
BCD OUTPUT
UNITS
TENS HUNDREDS
SCO INPUT DATA
THOUSANDS
Figure 1 Separate binary and BCD up/down counters permit both binary-to-BCD and BCD-to-binary conversion in one circuit.
[www.edn.com]
MARCH 1, 2012 | EDN 47
productroundup
TEST AND MEASUREMENT
J0_ .V_ ^
M
a kilt
I □ [ , [ v.
^ (f 1*
Agilent E5515E wireless-communication
test set accelerates design
The E55 15E 8960 series 10 wireless-communication test set supports GSM,
GPRS, EGPRS, E-EDGE, WCDMA, CDMA2000, lxEVDO, EHRPD,
TDSCDMA, TDHSDPA, TDHSUPA, IS-95, TIA/EIA-136, and AMPS wireless-
device testing. The device has a 292- to 2700-MHz frequency range, including all
commercial 3GPP and 3GPP2 frequency bands. Other features include a -1 10 to
-13-dBm output-level range with modulation, a VSWR of less than L2-to-l at
400 to 2000 MHz, and less than ±l-dB channel-power measurement accuracy. The
Agilent E5515E mainframe is priced at $59,200, including all hardware options;
software options are available at additional cost.
Agilent Technologies, www.agilent.com
Planar Caban R54 vec-
tor reflectometer meas-
ures parameters
The Caban R54 vector reflec-
tometer measures S n parameters
over an 85 -MHz to 4- 2 -GHz frequency
range. The device measures magnitude
and phase of reflection coefficient,
cable loss, and distance to fault. Per-
point measurement time is 200 usee,
and frequency-setting resolution is as
high as 10 Hz. The USB-powered
device measures 117x39x19 mm,
weighs 0.25 kg, and sells for $2995.
Planar LLC, www.planar.chel.ru
Aaron ia spectrum
analyzer offers real-time
data streaming
Aaronia's Spectran V5 series of
spectrum analyzers, scheduled to
start shipping in 2012, offers extremely
low-noise signal processing — up to 170
dBm/Hz — as well as a 200-MHz real-time
bandwidth. Each spectrum analyzer pro-
vides real-time streaming and a real-time
remote control for GSM, WLAN, and
USB and has a TFT display with
800x480-pixel resolution. The analyzer
utilizes an integrated 3-D motion sensor
and a 3-D magnetic-field sensor. It uses
480-kbps USB 2.0 and has a USB slave
interface to connect devices such as
GSM, WLAN, printer, and memory. A
micro-SD slot supports SDHC cards with
more than 10 Mbytes/sec, and an inte-
grated lithium-polymer battery with 8000
or 16,000 mAhr provides as much as
three or six hours of runtime, respective-
ly. The analyzer features modular con-
struction for fast extension and custom-
ization of the front end and also includes
a directional-tracking and EMC antenna,
an aluminum carrying case, a battery
charger, a power supply, and an interna-
tional adapter set. The included MCS
real-time spectrum-analyzer software runs
with any operating system, including Mac
OS, Linux, and Windows, and provides
real-time remote control with any of the
vendor's Spectran spectrum analyzers.
Pricing starts at €2998 (approximately
$3950) for the 10-MHz to 2.5-GHz
Spectran HF-8025 V5.
Aaronia AG, www.aaronia.com
Pico 4262 scope
includes arbitrary-
waveform generator
The two-channel, 16-bit Pico-
Scope 4262 has a built-in low-
distortion signal generator. With a 5 -MHz
bandwidth, it can analyze audio, ultra-
sonic, and vibration signals; characterize
noise in switched-mode power
supplies; measure distor-
tion; and perform pre-
cision-measurement
tasks. The scope t
includes a function <S!
generator and an
arbitrary-waveform genera-
tor that has a sweep function to enable
frequency-response analysis. It also offers
mask-limit testing, math and reference
channels, advanced triggering, serial
decoding, automatic measurements, and
a color-persistance display. In spectrum-
analyzer mode, the scope provides a menu
of 1 1 automatic frequency-domain meas-
urements, such as IMD, THD, SFDR, and
SNR. The PicoScope 4262 connects to
any Windows XP, Vista, or Windows 7
48 EDN | MARCH 1, 2012
[www.edn.com]
computer with a USB 2.0 port. The unit
sells for £750 (approximately $1200).
Pico Technology, www.picotech.com
Tektronix TPI4000
analyzer lets users test
multiple serial protocols
The TPI4000 protocol-analyzer
series allows users to perform
multiple test functions and to look at a
variety of protocols, such as Ethernet,
Fibre Channel, and common public-
radio interface. A user-edit-
able database allows users to
define custom protocols using
the optional protocol-editor
tool. The series includes the
portable TPI4202, which
has a built-in monitor
and keyboard and sup-
ports as many as eight ports, and the
4U-rack-mount TPI4208, which sup-
ports as many as 32 ports. Pricing for a
complete system starts at $40,000.
Tektronix, www.tektronix.com
2
Rigol's DS4000 oscil-
loscopes have 1 00- to
500-MHz bandwidth
The general-purpose DS4000
series of digital oscilloscopes fea-
tures bandwidths of 100, 200, 350, or
500 MHz; two or four analog channels;
a real-time sampling rate of 4G samples/
sec; a memory depth of 140 million
points; and a waveform-acquisition rate
of 1 10,000 waveforms/sec. The vendor's
UltraVision technology and a 9-in.
WVGA display offer an intensity-grad-
ing, real-time waveform recording.
Waveform visualization and replay and
customizable real-time hardware filters
are available. Targeting applications in
communications, defense, aerospace,
industrial electronics, R&D, and educa-
tion, the units cost $1999 to $4699.
Rigol Technologies Inc,
www.rigolna.com
ADVERTISER INDEX
Company
Page
Agilent Technologies
C-3
Centellax
8
Coilcraft
3
Digi-Key Corp
C-l.C-2
Emulation Technology
23
IMS 2012
19
International Rectifier
C-4
Linear Technology
34A-34B,
42
Maxim Integrated Products
45
Mill-Max Manufacturing
11
Mouser Electronics
4,6
National Instruments
13
Pico Electronics Inc
7,39
Rohde & Schwarz GmbH
&Co KG
29
UBM EDN
37,49
Vicor Corp
15
EDN provides this index as an additional service.The
publisher assumes no liability for errors or omissions.
UBM Z^rl
Electronics voice of the engineer
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MARCH 1, 2012 | EDN 49
TALES FROM THE CUBE
DAN DULL • NOVO ENGINEERING
Printer parking brake
About 15 years ago, I was working for a wide-format-
ink- jet-printer company in the San Diego area. The
printers we designed could print on rolls of paper
that were 5 feet wide and several hundred feet long.
Needless to say, we needed to send an enormous
amount of data to these printers to keep the print
heads moving and the paper advancing. One of the key product
requirements was throughput, specified in square feet per hour.
Ideally, the print head's firing rate governed the throughput. The
rest of the system had to ensure that the print heads were always
squirting ink onto the paper. If the print heads were not squirting,
we were wasting time. Our customers tended to get upset when
their expensive printer paused and hesitated while printing post-
ers because they charge their customers by the square foot. The
longer it takes to print the poster, the less money they make.
My primary jobs were to design the
controller board for these printers,
design the FPGA that was on the con-
troller board, and write the low-level
firmware that interfaced with the hard-
ware. Each new product we developed
was roughly twice as fast as the previous
product, so I constantly had to find new
ways to process the image data faster. I
started evaluating new microprocessors
because the one we were currently using
was occasionally making the printer
hesitate after each pass of the print
heads and would definitely not be suf-
ficient for the next-generation product.
After doing some research and anal-
ysis, I found a microprocessor that I felt
could handle our processing needs for
at least several more future products. I
designed a controller board using this
part, designed the FPGA logic, and
wrote the device drivers and some test
code. Everything seemed to be going
well. All of the major functional blocks
appeared to be working correctly.
The firmware team started work-
ing on the project, and, once the team
had written enough firmware to make
the printer function, it was apparent
that this microprocessor appeared sig-
nificantly slower than the old one. It
should have been at least 10 times faster
based on clock rate alone, but it also had
caches and a DMA controller to further
speed things up. The board had copi-
ous amounts of high-speed memory, and
the FPGA had logic to offload some of
the data-processing tasks from the main
microprocessor. Something was horribly
wrong, and, because I had designed the
system, I was the only one who could
fix it.
The user's manual for the micropro-
cessor comprised two books with more
than 1000 pages each. I grabbed both
books and started reading. This incident
occurred before PDF files were com-
mon, so searching was a manual process.
While reading through the debugging
section, I came across an interesting
feature. This feature set the level of
detail about the microprocessor's core
and instruction pipeline that is reported
to an external debugger.
As I read more about this debug-
ging feature, I discovered that it
affects the microprocessor's perform-
ance. If you want more detail about
what is happening internally, the core
slows down. I checked to see what the
default setting was and was pleased to
discover that maximum detail, slowest
core was the reset value. I modified the
firmware to turn this feature completely
off, and the microprocessor started run-
ning at full speed. The printer ran at
full speed with no hesitation. My co-
workers and I then decided to call this
feature the parking brake.EDN
Dan Dull currently works as an electrical
engineer for Novo Engineering, a product-
development company in Vista, CA.
This Tale is a runner-up in EDN's Tales from the
Cube: Tell Us Your Tale contest, sponsored by
Tektronix. Read the other finalists' entries at http://
b it . ly/Talesf inal_ED N .
50 EDN | MARCH 1, 2012
[www.edn.com]
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The uPFC family of controller ICs radically alters
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IRGB20B60PD1
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